Lesson 1Fluid and powertrain checks: engine oil, coolant, transmission, final drives, hydraulic oil and fuel level verificationThis section details how to check engine oil, coolant, transmission and hydraulic fluids, final drives and fuel levels, emphasising correct levels, contamination signs, and leak detection to protect the powertrain from damage.
Check engine oil level and contaminationInspect coolant level, color and hosesVerify transmission fluid level and odorCheck hydraulic oil tank, filters and leaksInspect final drives and fuel tank areaLesson 2Pre-start test run: start-up procedures, warm-up checks, instrumentation verification and test of retarders and service brakesThis section guides the operator through a controlled pre-start test run, including safe start-up, warm-up checks, instrument verification, and dynamic testing of service brakes, park brake and retarders before entering traffic.
Follow safe engine start-up sequenceAllow warm-up and monitor idle readingsVerify all gauges and warning indicatorsTest steering, transmission and drivelineConduct low-speed brake and retarder testLesson 3Exterior checks: lights, mirrors, windscreen condition, beacons, hydraulic lines and hoses inspectionThis section covers exterior walk-around checks, including lights, mirrors, glass, beacons, reflectors, body panels, hydraulic lines and hoses, looking for damage, leaks or obstructions that could affect safe operation.
Inspect headlights, brake and turn lightsCheck beacons, reflectors and markersInspect windshield, wipers and washerVerify mirror mounts and cleanlinessCheck hydraulic lines, hoses and fittingsLesson 4Body, tailgate and load restraints: hoist/rams, body floor integrity, tailgate latches and safety propsThis section details inspection of the dump body, tailgate and load restraint systems, including hoist cylinders, body floor, sidewalls, tailgate latches and safety props to prevent structural failures and load loss.
Inspect hoist cylinders, pins and hosesCheck body floor, sidewalls and linersVerify tailgate hinges, latches and sealsInspect safety props and body locksCheck load covers, chains and tie-downsLesson 5Tyres and wheel assemblies: tread, cuts, inflation, lug nuts, rim condition and spare handlingThis section focuses on inspecting tyres and wheel assemblies, including tread wear, cuts, inflation pressure, lug nut security, rim damage and safe handling of spares to prevent blowouts, separations and wheel-off events.
Inspect tire tread depth and wear patternCheck for cuts, bulges and embedded objectsVerify tire inflation with approved gaugeInspect rims, flanges and valve stemsCheck lug nuts for looseness or damageLesson 6Safety devices and PPE: fire extinguisher, first aid kit, lockout/tagout, roll-over protection, proximity detection systems and signageThis section explains how to verify safety devices and PPE, including fire extinguishers, first aid kits, lockout/tagout hardware, ROPS, proximity detection systems and safety signage to ensure emergency readiness on site.
Check fire extinguisher charge and mountingInspect first aid kit contents and sealsVerify lockout and tagout devices on boardInspect ROPS structure and labelsTest proximity detection and alarmsLesson 7Cab checks: controls, gauges, seat restraints, mirrors, horn, communication radio and visibility devicesThis section covers systematic cab checks, including verification of driving controls, gauges, restraint systems, mirrors, horns, radios, and visibility aids to ensure the operator can control the truck safely before moving.
Check steering, pedals and gear selectorsVerify gauges, warning lights and alarmsInspect seat, belt and seat adjustment locksAdjust mirrors and clean glass surfacesTest horn, radio and backup cameraLesson 8Brake system inspection: service brakes, park brake, retarder/engine brake functionality, air system tests, brake pad and drum conditionThis section explains how to inspect the dump truck brake systems, including service, park and retarder functions, air supply tests, and visual checks of linings, drums and lines to confirm reliable stopping performance.
Check service brake pedal travel and feelTest park brake holding on gradeVerify retarder or engine brake responsePerform air system leak and cut-in testsInspect brake pads, drums and lines
