Lesson 1Identifying manufacturer’s inspection checklist and operator manualsThis section teaches how to find and understand the manufacturer’s inspection checklist and operator manuals. Learners confirm they are using the right documents, follow required steps, and grasp limits, warnings, and model-specific procedures.
Locating the correct operator and service manualsReading model-specific warnings and limitationsFollowing the manufacturer’s inspection checklistUnderstanding inspection frequency requirementsAccessing digital or on-board documentationLesson 2Powertrain and electrical checks: batteries, wiring, alternator, and isolation proceduresThis section focuses on MEWP powertrain and electrical system checks. Learners inspect batteries, engines, wiring, alternators, and isolation devices, ensuring secure connections, proper charge, and safe shutdown procedures before operating the platform.
Inspecting batteries, electrolyte, and terminalsChecking engine oil, coolant, and fuel systemsInspecting wiring, connectors, and harness routingTesting alternator output and charging indicatorsApplying lockout and electrical isolation stepsLesson 3Hydraulic system checks: hoses, fittings, fluid levels, leaks, and cylinder integrityThis section explains how to inspect MEWP hydraulic systems for leaks, damage, and performance issues. Learners check hoses, fittings, cylinders, and fluid levels, identifying conditions that could lead to sudden movement, loss of support, or environmental harm.
Inspecting hoses, fittings, and quick couplersChecking hydraulic fluid level and contaminationExamining cylinders, rods, and seals for damageIdentifying active leaks and seepage patternsResponding to leaks and environmental controlsLesson 4Control functions test: primary, secondary, dead-man, and emergency loweringThis section details how to test all MEWP control functions before use. It includes primary and secondary controls, dead-man features, speed limits, and emergency lowering, ensuring the machine responds correctly and stops safely under operator command.
Testing ground and platform primary controlsVerifying secondary and auxiliary control stationsChecking dead-man controls and enable switchesConfirming proportional speed and smooth operationTesting emergency stop and emergency loweringLesson 5Inspection records: completing pre-start forms, defect tagging, and detention/lockout proceduresThis section covers how to complete MEWP pre-start inspection records accurately. Learners practice documenting findings, tagging defective units, and applying detention or lockout procedures to prevent use until repairs are verified and recorded.
Completing daily pre-start inspection formsRecording defects, trends, and follow-up actionsApplying defect tags and out-of-service labelsImplementing detention and lockout proceduresStoring and retaining inspection recordsLesson 6Tires, tracks, axles, and outriggers: wear, pressure, alignment, and ground contact surfacesThis section addresses inspection of tyres, tracks, axles, and outriggers. Learners check wear, pressure, alignment, and ground contact, ensuring the MEWP has adequate support, traction, and stability on the intended surface before elevation.
Inspecting tire wear, cuts, and sidewall damageChecking tire pressure and foam-filled conditionInspecting tracks, rollers, and tension systemsChecking axles, hubs, and steering componentsVerifying outrigger pads and ground contactLesson 7Reporting and escalation: defective equipment reporting, stop-work authority, and repair verification documentationThis section explains how to recognise unsafe MEWP conditions, exercise stop-work authority, and document defects. It covers reporting channels, isolation steps, repair verification, and recordkeeping to keep faulty units out of service.
Recognizing critical and noncritical MEWP defectsUsing stop-work authority and refusing unsafe equipmentInternal reporting channels and communication flowTagging, locking out, and removing units from serviceDocumenting repairs and return-to-service checksLesson 8Safety devices and emergency systems: alarms, interlocks, platform load cell, and descent systemsThis section covers inspection and testing of MEWP safety devices and emergency systems. Learners verify alarms, interlocks, load-sensing devices, and emergency descent features to ensure the platform remains safe during normal and abnormal operations.
Testing tilt, overload, and motion alarmsVerifying interlocks and limit switchesChecking platform load-sensing and load cellsInspecting emergency stop and emergency loweringTesting manual descent and ground control systemsLesson 9Visual walk-around: boom, platform, controls, guardrails, and condition of weldsThis section guides a systematic MEWP walk-around inspection. Learners examine booms, platforms, controls, guardrails, welds, and structural components, identifying cracks, deformation, corrosion, and missing parts before operating at height.
Inspecting boom sections and articulation pointsChecking platform floor, entry gate, and toe boardsVerifying guardrails, midrails, and anchorage pointsInspecting visible welds and structural membersChecking decals, placards, and safety labels
