Lesson 1Ergonomic, organizational, and PPE measures for assembly/packaging: manual handling aids, workstation layout, job rotation, lift training, anti-fatigue mats, safe use of pallet jacksThis part covers body, setup, and gear stops for assembly and packaging, like lift helpers, bench setups, job turns, lift lessons, tired mats, and safe pallet truck use to cut strain hurts.
Assessing manual handling and lifting tasksUse of hoists, conveyors, and lift tablesWorkstation layout and reach zone designJob rotation and micro-break planningSafe use of pallet jacks and trolleysLesson 2Engineering and technical controls for CNC areas: guards, interlocks, chip guards, splash containment, local exhaust ventilation, noise controlThis part explains machine and tech stops for CNC spots, like fixed guards, lock guards, chip covers, splash holds, air pull vents, and noise reducers that cut machine and body dangers.
Fixed and interlocked guard design basicsChip guards and swarf containment methodsSplash shields and coolant containmentLocal exhaust ventilation near CNC enclosuresNoise measurement and enclosure controlsLesson 3Engineering controls for welding areas: fume extraction, welding curtains, fire-resistant screens, gas cylinder storage and restraintsThis part covers machine stops that cut welding dangers, like fume pullers, weld screens, fire screens, and safe gas bottle store and holds to stop fume, fire, and blast risks.
Design and placement of fume extraction hoodsInspection and positioning of welding curtainsUse of fire-resistant screens near combustiblesGas cylinder storage, segregation, and signageCylinder restraints, caps, and leak checksLesson 4Organizational and procedural controls for CNC areas: safe work procedures, maintenance schedules, coolant management, tool-change protocolsThis part describes setup and step stops for CNC spots, like safe work steps, fix times, coolant care, and tool swap rules that cut catch, splash, and surprise start risks.
Developing CNC safe work instructionsLockout and verification before interventionsPlanned maintenance and defect reportingCoolant selection, storage, and disposal rulesSafe tool-change steps and handover checksLesson 5PPE and training for welding staff: respirators, welding helmets, gloves, flame-resistant clothing, respiratory fit-testing and welding technique trainingThis part details gear and lessons for weld workers, like breath masks, weld hats, gloves, fire clothes, fit checks, and skill lessons that cut fume, burn, and eye hurts in weld jobs.
Selecting welding helmets and filter lensesGlove and clothing protection for heat and sparksRespirator selection and fit-testing processCare, storage, and replacement of welding PPEWelding technique training and skill checksLesson 6How each measure maps to typical legal and internal safety requirements: duty of care, hierarchy of controls, training and maintenance obligationsThis part ties each stop step to law and company rules, explaining care duty, stop order, and musts for lessons, checks, fixes, with record and check hopes for safety reps.
Duty of care and employer legal obligationsApplying the hierarchy of controls in practiceTraining, supervision, and competence recordsInspection, testing, and maintenance dutiesInternal standards, audits, and nonconformitiesLesson 7Warehouse controls: racking inspection, ladder safety policies, pedestrian/vehicle segregation, forklift safety systems, floor maintenance and spill controlThis part explains store risk stops, like shelf checks, ladder rules, walker/truck splits, truck safe systems, floor care, and spill stops to stop falls, hits, and build fails.
Racking inspection routines and defect criteriaLadder selection, tagging, and safe use rulesPedestrian walkways and vehicle exclusion zonesForklift warning devices and safety interlocksFloor cleaning, damage repair, and spill kitsLesson 8Organizational controls for welding: hot work permits, gas cylinder handling procedures, maintenance of ventilation, welding-specific permits and fire watchesThis part focuses on setup stops for welding, like hot job papers, gas bottle steps, vent fix, weld papers, and fire watches before, in, and after hot jobs.
Hot work permit scope, roles, and approvalsGas cylinder handling and transport proceduresVentilation inspection and maintenance recordsWelding-specific permits in production areasFire watch duties and post-work monitoringLesson 9PPE and training for CNC staff: eye/face protection, cut-resistant gloves, hearing protection, machine-specific trainingThis part details needed gear and lessons for CNC workers, focusing eye/face guards, cut gloves, ear guards, and machine lessons for safe set, run, clean, and fix of CNC gear.
Selecting eye and face protection for CNC tasksCut-resistant glove types and correct usage limitsHearing protection selection and fit checksMachine-specific CNC safety training contentRefresher training and competency verification
