Lesson 1Why each check matters: preventing failures, avoiding uncontrolled movement, and protecting peopleThis part explains why every inspection is vital, connecting checks to real breakdown risks, sudden moves, and injury cases, so Zambian operators grasp the dangers of skipping or hurrying checks.
Relate checks to common failure scenariosUnderstand consequences of dropped loadsConnect leaks to fire and environmental risksLink poor visibility to struck-by incidentsExplain uncontrolled movement case studiesDiscuss legal and financial liability impactsLesson 2Daily walk-around checklist: fluids, visible leaks, belts, hoses, and filter conditionYou will learn to do a proper daily walk-around in Zambian conditions, inspecting fluids, leaks, belts, hoses, filters, and overall state to catch faults early and note them before using the machine.
Check engine oil, coolant, and hydraulic levelsInspect for fuel, oil, and coolant leaksExamine belts for tension, cracks, and frayingInspect hoses for routing and chafing pointsCheck air and fuel filter condition indicatorsReview general cleanliness and loose itemsLesson 3Attachment and linkage inspection: pins, bushings, mounting locks, and quick-coupler securityThis part shows inspecting attachments, links, pins, bushings, locks, and quick-couplers to ensure firm fixes, smooth moves, and prevent load drops or sudden breaks during Zambian operations.
Inspect pins and bushings for wear and playCheck attachment mounting points for cracksVerify mechanical and hydraulic locks engagedInspect quick-coupler hoses and connectorsConfirm attachment matches rated capacityCheck for excessive grease, rust, or damageLesson 4Undercarriage and mobility checks: tyres, tracks, track tension, rims, and wheel nutsHere you will learn to check tyres, tracks, tension, rims, and nuts for safe movement in Zambia, avoiding track slips or bursts, and spotting damage that could cause control loss or downtime.
Check tire pressure, cuts, and sidewall damageInspect tracks, shoes, and rollers for wearVerify track tension and alignmentInspect rims for cracks and deformationCheck wheel nuts for tightness and damageLook for debris packed in undercarriageLesson 5Documentation and labelling: operator manual location, load charts, machine placards, and tag-out recordsHere you will learn to find and use manuals, load charts, signs, tags, and lockout records in Zambia to note findings, show compliance, and share machine status with the team.
Locate and protect the operator manualRead and interpret load charts correctlyVerify safety and warning placards presentComplete daily inspection forms accuratelyApply and remove lockout/tag-out devicesStore records to meet site and legal rulesLesson 6Control system and instrument checks: pedals, levers, safety interlocks, gauges, and warning lightsYou will learn to test pedals, levers, sticks, safety locks, gauges, and lights so controls work right, safety systems operate, and you get true machine info in Zambian sites.
Test pedal and lever travel and returnVerify joystick deadman and enable switchesCheck safety interlocks and start-up logicConfirm gauges read within normal rangesTest all indicator and warning lightsVerify horn and cab controls operate properlyLesson 7Hydraulic and mechanical integrity: hoses, fittings, cylinders, and evidenced pressure lossThis part inspects hydraulic hoses, fittings, cylinders, and parts for leaks, wear, loose bits, and pressure drops that could slow responses, fail, or cause sudden uncontrolled moves in Zambia.
Inspect hoses for cuts, bulges, and abrasionCheck fittings and connections for seepageInspect cylinders, rods, and seals for leaksLook for loose bolts, guards, and bracketsCheck for unusual noises or vibrationVerify no evidence of overheating or scoringLesson 8Safety devices and PPE checks: seat belt, ROPS/FOPS integrity, mirrors, backup alarms, and fire extinguisherThis part verifies seat belts, ROPS/FOPS frames, mirrors, alarms, and extinguishers, plus PPE, to give full protection and awareness before starting machines in Zambian work areas.
Inspect seat belt condition and latchingVerify ROPS/FOPS structure and labelingAdjust and clean mirrors for visibilityTest backup alarm and warning devicesCheck fire extinguisher type and chargeConfirm required PPE is worn and serviceable
