Lesson 1Cutting, folding, and punching tools: knives, bone folders, folding sticks, ploughs, sewing frames, awls, and punching/marking gaugesLook at cutting, folding, and punching tools needed for hand bookbinding. Learn safe and exact ways to use knives, bone folders, ploughs, sewing frames, awls, and gauges to get clean cuts, right folds, and even sewing spots.
Picking and caring for knives and bladesCutting mats, straightedges, and guidesBone folders, Teflon folders, and folding sticksPloughs and guillotines for trimming blocksSewing frames setup and support alignmentAwls and punching templates for sewing holesLesson 2Paper types and weights: features of 90–120 gsm uncoated papers, fibre content, and how they act when foldedCheck uncoated paper kinds in 90–120 gsm range, looking at fibre content, surface, and folding action. Learn how grain, sizing, and thickness affect lasting, show-through, and fit for different binding types.
Wood pulp vs. cotton and mixed fibre papersThickness, caliper, and stiffness in text blocksInternal and surface sizing and ink actionFolding endurance and repeated opening testsOpacity, show-through, and print legibilitySelecting papers for sewn versus adhesive textsLesson 3Adhesives overview: PVA, wheat starch paste, methylcellulose, starch pastes — features, open time, penetration, reversibilityLook into common bookbinding glues, comparing make-up, working time, soak-in, bendiness, and undo-ability. Learn when to pick PVA, wheat starch paste, methylcellulose, or mixed pastes for steady, fixable bindings.
PVA types, bendiness, and ageing actionMixing and cooking wheat starch paste safelyMethylcellulose uses, thickness, and reversibilityBlended pastes for controlled stick and open timeAdhesive penetration and paper sizing effectsStorage, labelling, and contamination preventionLesson 4Grain direction: finding grain, why it matters for folding, sewing, and casing-inKnow grain direction in paper, board, and cloth, and why it is key for folding, sewing, and casing-in. Learn easy tests to find grain and how right lining stops bending, rippling, and spine strain over time.
Simple grain tests: curl, tear, and wet lineGrain direction in text paper and endpapersBoard grain and its effect on warpingCloth grain and weave orientation on casesPlanning imposition and cutting for grainConsequences of cross-grain constructionLesson 5Boards, cloths, and cover papers: thicknesses, stiffness, bend radius, and selection criteria for books handled frequentlyCheck boards, cloths, and cover papers for books used often. Learn how thickness, stiffness, bend radius, and surface lasting affect comfort, safety, and long life, and how to match materials to job needs.
Comparing board types: millboard, binder’s boardSelecting board thickness for book sizeCloth durability, weave, and backing papersCover paper weight, strength, and opacityBend radius and hinge performance at jointsMaterial combinations for heavy-use volumesLesson 6Safety, workshop ergonomics, and preservation-friendly material choices for archival durabilityLearn safety ways, ergonomic setups, and saving-minded material picks for archive work. Topics cover tool handling, posture, lighting, air flow, and choosing steady, low-smell materials that age well and safe.
Knife safety, cutting habits, and first aidBench height, seating, and body alignmentLighting, magnification, and eye comfortVentilation for sprays, solvents, and dustChoosing pH-neutral, buffered materialsAvoiding off-gassing and unstable plasticsLesson 7Finishing materials and protective coatings: acrylic sprays, waxes, size mixes; pros and cons for cloth-covered hardbacksLook at finishing materials and surface coatings for cloth-covered hardbacks. Compare acrylic sprays, waxes, and size mixes for safety, shine, and feel, weighing long-term steadiness, undo-ability, and reader handling needs.
Acrylic sprays: film formation and ageing risksWax finishes: application, sheen, and slipSize mixes for cloth: recipes and dilutionTesting coatings on offcuts before useBalancing protection, feel, and appearanceReversibility and retreatment considerationsLesson 8Measuring and layout tools: templates, spacing calculators for spine width, grain allowance, and cover overhangsLook at measuring and layout tools that help exact case making. Learn to use rulers, squares, templates, and spacing calculators to find spine width, grain allowance, squares, and cover overhangs for steady results.
Steel rules, squares, and dividers in layoutReusable templates for common book formatsCalculating spine width from text thicknessPlanning cover overhangs and board squaresAllowing for swell, linings, and endpapersRecording measurements in project worksheetsLesson 9Threads and sewing supports: linen thread, waxed vs. unwaxed, tapes, cords, and sewing tapes characteristicsStudy threads and sewing supports used in hand binding. Compare linen thread sizes, ply, and waxing, and check tapes, cords, and sewn-on supports to know how they affect swell, bendiness, and strength.
Linen thread grades, ply, and tensile strengthWaxed vs. unwaxed thread: pros and consMatching thread size to paper and section countCloth tapes, paper tapes, and their behaviourCords and raised bands for traditional stylesControlling swell with supports and tension
