Lesson 1Engineering and technical controls for CNC areas: guards, interlocks, chip guards, splash containment, local exhaust ventilation, noise controlThis part explains machine and tech controls for CNC areas, like fixed and lock guards, chip guards, splash hold, local air pull, and noise control steps that cut touch to machine and body dangers.
Fixed and interlocked guard design basicsChip guards and swarf containment methodsSplash shields and coolant containmentLocal exhaust ventilation near CNC enclosuresNoise measurement and enclosure controlsLesson 2Ergonomic, organizational, and PPE measures for assembly/packaging: manual handling aids, workstation layout, job rotation, lift training, anti-fatigue mats, safe use of pallet jacksThis part looks at body, group, and gear steps for assembly and packaging, like hand lift helps, work spot setup, job turn, lift train, anti-tire mats, and safe use of pallet movers to cut strain and hit hurts.
Assessing manual handling and lifting tasksUse of hoists, conveyors, and lift tablesWorkstation layout and reach zone designJob rotation and micro-break planningSafe use of pallet jacks and trolleysLesson 3Engineering controls for welding areas: fume extraction, welding curtains, fire-resistant screens, gas cylinder storage and restraintsThis part covers machine controls that cut welding dangers, like local fume pull, welding sheets and fire-safe screens, and safe store and hold of gas bottles to stop touch, fires, and blast risks in welding areas.
Design and placement of fume extraction hoodsInspection and positioning of welding curtainsUse of fire-resistant screens near combustiblesGas cylinder storage, segregation, and signageCylinder restraints, caps, and leak checksLesson 4Organizational and procedural controls for CNC areas: safe work procedures, maintenance schedules, coolant management, tool-change protocolsThis part tells group and step controls for CNC areas, like safe work steps, planned fix times, coolant handle, and tool-change rules that cut catch, splash, and surprise start risks.
Developing CNC safe work instructionsLockout and verification before interventionsPlanned maintenance and defect reportingCoolant selection, storage, and disposal rulesSafe tool-change steps and handover checksLesson 5PPE and training for welding staff: respirators, welding helmets, gloves, flame-resistant clothing, respiratory fit-testing and welding technique trainingThis part details gear and train for welding workers, like breath masks, welding hats, gloves, fire-safe clothes, and fit-check, plus skill train that cuts fume, burn, and eye hurt risks in welding jobs.
Selecting welding helmets and filter lensesGlove and clothing protection for heat and sparksRespirator selection and fit-testing processCare, storage, and replacement of welding PPEWelding technique training and skill checksLesson 6How each measure maps to typical legal and internal safety requirements: duty of care, hierarchy of controls, training and maintenance obligationsThis part links each stop step to law and inside needs, explaining care duty, control order, and train, check, fix duties, with paper and check hopes for safety reps.
Duty of care and employer legal obligationsApplying the hierarchy of controls in practiceTraining, supervision, and competence recordsInspection, testing, and maintenance dutiesInternal standards, audits, and nonconformitiesLesson 7Warehouse controls: racking inspection, ladder safety policies, pedestrian/vehicle segregation, forklift safety systems, floor maintenance and spill controlThis part explains storehouse risk controls, like safe shelf check, ladder rules, walk and truck split, truck safety setups, and floor fix and spill control to stop falls, hits, and build fails.
Racking inspection routines and defect criteriaLadder selection, tagging, and safe use rulesPedestrian walkways and vehicle exclusion zonesForklift warning devices and safety interlocksFloor cleaning, damage repair, and spill kitsLesson 8Organizational controls for welding: hot work permits, gas cylinder handling procedures, maintenance of ventilation, welding-specific permits and fire watchesThis part focuses on group controls for welding, like hot work papers, gas bottle handle steps, air system fix, welding papers, and fire watch before, in, and after hot work.
Hot work permit scope, roles, and approvalsGas cylinder handling and transport proceduresVentilation inspection and maintenance recordsWelding-specific permits in production areasFire watch duties and post-work monitoringLesson 9PPE and training for CNC staff: eye/face protection, cut-resistant gloves, hearing protection, machine-specific trainingThis part details needed gear and train for CNC workers, focusing on eye and face guard, cut-safe gloves, ear guard, and machine skill teach that backs safe set, run, clean, and fix of CNC gear.
Selecting eye and face protection for CNC tasksCut-resistant glove types and correct usage limitsHearing protection selection and fit checksMachine-specific CNC safety training contentRefresher training and competency verification
