Lesson 1Examination of inerting systems and gas monitoring: oxygen sensors, alarm setpoints, and logsThis part covers daily checks of no-oxygen and gas watch systems, including oxygen finders, alarm levels, set status, and log check, making sure safe air stays in design limits.
Reading oxygen and gas detector displaysVerification of alarm setpoints and delaysChecking calibration dates and bump testsReview of recent alarm and event logsLesson 2Verification of cleaning methods and disposal routes to avoid dust re-suspensionThis part covers checking approved cleaning tools, ways, and waste paths, making sure dust is cleared without stirring up, and burnable dust is kept, marked, and thrown out safely.
Approved dry, wet, and vacuum cleaning methodsVerification of ATEX-rated industrial vacuumsChecks on dust waste containers and labelingInspection of waste transfer and disposal routesLesson 3Housekeeping and dust accumulation checks: surfaces, ledges, filters and ductworkThis part explains how to check cleaning quality, find danger dust build on floors, shelves, filters, and pipes, and set clean-up first before layers get thick or hide.
Visual survey of floors, beams, and ledgesInspection of filters, hoods, and duct exteriorsRecognizing hazardous dust layer thicknessEscalation and follow-up of cleaning actionsLesson 4Condition check of electrical equipment and confirmation of ATEX certification markingThis part details how to check electric gear in zoned areas, confirm ATEX marks and safety levels, check box strength, and spot damage or changes that hurt blast safety.
Locating and reading ATEX nameplatesVerifying EPL and zone compatibilityChecking glands, seals, and cable entriesIdentifying damage, corrosion, or tamperingLesson 5Inspection of mechanical equipment for wear and sparking risks: coupling guards, alignment, sealsThis part explains how to check machine gear for wear, wrong line-up, and spark chance, including joins, covers, bearings, seals, and how to report odd noise, shake, or overheat.
Visual checks of guards and coupling coversObservation of vibration, noise, and heatInspection of belts, bearings, and sealsReporting rubbing, contact, or loose partsLesson 6Ventilation and extraction performance checks: airflow, filter condition, and backupsThis part covers daily checks of local pull and main air flow, including flow signs, filter state, alarms, and back-up, to clear flammable vapours and burn dust from work spots.
Checking airflow indicators and capture pointsVisual inspection of filters and pre-filtersVerification of fan status and alarm signalsReview of recent airflow or pressure readingsLesson 7Spill and spill-response readiness: containment, absorbents, and emergency eyewash/shower availabilityThis part explains how to check spill stop and answer ready, including hold-in, soak stocks, and eye wash or shower, making sure flammable spills don't grow to blast dangers.
Inspection of spill kits and absorbent stocksVerification of bunds and floor containmentTesting access to eyewash and safety showersLabeling and compatibility of absorbent mediaLesson 8Inspection of grounding and bonding records and continuity checks where possibleThis part explains how to check earthing and join records, do simple flow checks where safe, and spot faults that let static build in danger areas during daily walks.
Review of recent grounding and bonding log entriesVisual check of clamps, cables, and terminationsSafe use of handheld continuity meters on siteTypical defects and how to flag them promptlyLesson 9Verification of ATEX signage and zone labeling at entry points and equipmentThis part describes how to check ATEX signs and zone marks at doors and gear, confirm clear see and read, and make sure process or setup changes show in new zoning and posted plans.
Inspection of entry zone signs and symbolsChecks on equipment-specific zone labelsConfirming language and pictogram clarityReporting missing or outdated signageLesson 10Observation of operator behavior: use of PPE, adherence to hot-work permits, no ignition-source items in zonesThis part focuses on watching worker actions in danger zones, right gear use, follow hot-work permits, control fire starters, and how to step in and record unsafe ways during walks.
Verification of PPE selection and conditionChecks for lighters, phones, and metal toolsObservation of hot-work permit complianceCoaching and documenting unsafe behaviorsLesson 11Review of maintenance tags, isolation records, and work-permit documentation on siteThis part covers check of fix tags, shut-off records, and work permits on site, confirming powered work, hot work, and deep tasks in zones follow ATEX and temp changes are controlled.
Reading lockout and isolation tag detailsCross-checking permits with field conditionsVerification of gas testing on hot-work jobsControl of temporary bypasses and jumpersLesson 12Grounding and bonding inspections for vessels, pumps, hoses and drum filling stationsThis part details earthing and join checks for tanks, pumps, hoses, drum fill spots, focusing on flow paths, quick hooks, and locks that stop run without good earth.
Inspection of vessel and tank earthing pointsChecks on pump and skid bonding strapsVerification of hose continuity and couplingsInterlocks on drum and IBC filling stations
