Lesson 1Reception and unloading: vehicle types, weighbridges, spill risks at tipping pointsHere we check out the areas where trucks come in and unload waste, looking at how vehicles move, weighing scales work, and dumping spots. We show how bad planning or loose rules can lead to spills, rubbish blowing away, and road accidents that hurt the environment.
Vehicle types, routes, and traffic controlWeighbridge siting, drainage, and cleaningTipping point design and spill containmentRunoff control, litter, and windblown wasteDriver instructions and unloading proceduresLesson 2Mechanical shredding and granulation: shredder types, feed mechanisms, lubrication systems, dust generationThis part explains how shredding machines and granulators work in recycling plants, the feeding parts and oil systems, and how bad upkeep or design raises dust clouds, loud noise, fire chances, and dirty releases.
Shredder and granulator types and configurationsFeed hoppers, chutes, and anti-jam devicesLubrication systems and leak preventionDust generation points and capture systemsNoise, vibration, and fire ignition risksLesson 3Storage silos and bunkers: design, overflow risks, dust accumulation, confined-space issuesWe dive into storage silos and bunkers, checking their build, risks of overflowing or blocking, dust piling up, and tight space dangers. Good watching and rules cut down fire, blast, and being buried alive risks.
Silo and bunker design for safe fillingLevel monitoring, overflow, and blockageDust accumulation, hotspots, and ignitionEntry permits and confined-space controlsEmergency response and rescue planningLesson 4Sorting and manual separation: conveyors, picking stations, ergonomic and contamination hazardsFocus here is on sorting lines and hand-picking spots, with belt setups, body-friendly designs, and dirt spread risks. Smart planning and work ways lower dust, germ clouds, sharp items, and mixing of bad stuff.
Conveyor layouts for efficient material flowPicking station design and ergonomicsDust, bioaerosols, and odor exposure risksSharps, medical waste, and contaminationHousekeeping and cross-contamination controlLesson 5Ancillary systems: floor drains, oil interceptors, fire detection, ventilation, housekeeping facilitiesThis covers side systems handling liquids, steams, and cleaning, like floor drains, oil catchers, fire alarms, air flow, and wash areas. We explain how weak designs let dirt spread all over the site.
Floor drain layout and segregation of flowsOil interceptors and sludge managementFire detection, alarms, and suppression linksGeneral and local exhaust ventilation designHousekeeping facilities and cleaning toolsLesson 6Balers and hydraulic systems: hydraulic circuits, reservoirs, leakage points, pressure relief and maintenanceWe talk about baling machines and their push-water systems, oil choices, pipe paths, leak spots, and pressure watchers. These things change spill risks, fire starts, and long-run earth care.
Baler types and typical hydraulic layoutsHydraulic fluids, compatibility, and toxicityCommon leakage points and spill pathwaysPressure relief, overheating, and fire riskPreventive maintenance and inspection plansLesson 7Conveyors, drives, and motors: belt types, pulleys, motor cooling and overheating failure modesHere we break down belts, drivers, and motors, belt kinds, wheel pulls, guards, and coolers. Wrong line-up, too hot running, bad oiling spark fires, spills, and surprise stops.
Belt types, speed, and material compatibilityPulleys, idlers, tracking, and spillageDrive guards, nip points, and access controlMotor cooling, dust ingress, and overheatingCondition monitoring and failure responseLesson 8Hazardous waste storage area: segregation, containment for oily rags, used oil, lamps, batteries, labeling and access controlThis looks at danger waste storage zones, splitting types, extra holding for oily cloths, old oil, lights, cells, tags, and gate locks. These stop leaks, bad mixes, and wrong handling.
Segregation of incompatible hazardous wastesSecondary containment sizing and integrityStorage for oily rags, filters, and absorbentsUsed oil, lamps, and battery handling rulesLabeling, signage, and controlled access