Lesson 1Motor, brake, and control fitting: mounting, link, and machine checksCovers motor, brake, control mounting, line-up, link, and machine checks. Looks at shake hold, pull sets, and safe entry checks for later upkeep.
Machine bedplate positioning and fixingMotor alignment and coupling installationBrake mounting, air gap, and torque checksController placement and cable entry planningVibration isolation and noise reductionLesson 2Machine room and MRL needs: spot, air flow, light, crane/lift entryLooks at setup and needs for machine rooms and MRL spots. Covers entry, air, light, lift points, noise hold, and clean ways for safe upkeep and sure gear work.
Location, access routes, and working clearancesVentilation, temperature, and noise controlLighting levels and emergency lighting needsCrane, hoist, and lifting beam provisionsHousekeeping, signage, and storage rulesLesson 3Safety catch, speed watch, and buffers fitting and setupDetails safety catch, speed watch, and buffer fitting. Covers spots, holds, trip speed set, and work tests for sure stop and power take in bad times.
Safety gear mounting and linkage adjustmentGovernor location, rope routing, and tensionTripping speed setting and test proceduresBuffer types, capacity, and fixing methodsFinal safety gear and governor test recordsLesson 4Power wires and control box fitting: supply, guard tools, ground linksCovers power and control wire paths, box mounting, and ends. Includes guard tools, marks, ground, wire check, and control work check for safe, easy-care lift work.
Power supply requirements and cable sizingPanel mounting, clearances, and ingress protectionControl wiring, labeling, and segregationProtection devices, fuses, and breakers setupEarthing, bonding, and insulation resistance testsLesson 5Emergency gear fitting: alarm, light, talk box, fire linksShows fitting of emergency gear like alarm, light, talk box, and fire links. Covers wires, power hold, spots, and work tests with building gear.
Car alarm buttons and audible signal setupEmergency lighting circuits and autonomyIntercom and communication line routingFire service recall and override interfacesTesting with building fire alarm systemsLesson 6Guide rail fitting: lining, straight checks, rail holds and fixesShows guide rail fitting from bracket holds to last straight and line checks. Covers allowed slips, joint prep, link plates, and fix ways for smooth car and weight move.
Bracket spacing, fixing, and torque controlRail joint preparation and fishplate fittingPlumb, straightness, and twist tolerancesAdjustment tools, wedges, and shims useFinal ride checks along full rail heightLesson 7Shaft and pit readiness: sizes, build, pit guards, water drain, and entryShows shaft and pit prep, with size checks, strong holds, water block, drain paths, and safe ways in. Covers pit steps, safe spots, and worker and gear guards.
Shaft dimensions, plumb, and tolerance checksPit depth, level, and structural verificationWaterproofing, sump pits, and drainage pumpsPit ladders, refuge spaces, and access doorsTemporary guarding and debris protectionLesson 8Last line-up, level, fix, and step-by-step start testsDetails last machine line-up, car level, and work fixes. Shows step-by-step start tests, safety checks, ride feel check, and papers before hand to owner.
Car and counterweight final alignment checksLanding level accuracy and releveling setupDoor operation, clearances, and timing testsSafety circuit and overspeed governor testsRide quality, noise, and vibration assessmentLesson 9Site safety ways in fitting: gear, fall guards, no-go zones, lock/stopLooks at site safety in fitting, with gear, fall guards, no-go zones, and lock/stop. Stresses safe lift, clean, talk, and rule follow.
Mandatory PPE selection and inspectionFall protection, harnesses, and anchor pointsExclusion zones and material drop preventionLockout/tagout for electrical isolationManual handling and lifting risk controlsLesson 10Door gear fitting: land frames, car doors, locks, and moversCovers land door frames, car doors, locks, and movers fitting. Includes line-up, gaps, close push, and safety edge checks for sure, safe door work.
Landing door frame positioning and fixingCar door hanger, rollers, and track setupDoor operator mounting and parameter settingInterlock installation and safety circuit testsDoor closing force and reopening device testsLesson 11Car frame and balance weight fitting: holds, level, and temp holdsShows safe car frame and balance weight fitting, with holds, level, and temp holds. Covers gaps, guide shoe set, and checks before rope or belt link.
Car frame assembly and identification checksCounterweight frame and filler installationTemporary supports and lifting proceduresGuide shoe or roller installation and setupClearance checks to shaft walls and railsLesson 12Lift ropes/belts fitting, wheel line-up, and pull set waysShows fitting of lift ropes or belts, wheel line-up, and pull set. Covers part checks, path ways, pull match, and test checks for smooth, safe, long lift work.
Rope and belt types, markings, and inspectionSheave alignment checks and correction methodsRoping layouts and routing through shaftTensioning procedures and equalization toolsPost‑installation tests and documentation
