Lesson 1Ergonomic, organizational, and PPE measures for assembly/packaging: manual handling aids, workstation layout, job rotation, lift training, anti-fatigue mats, safe use of pallet jacksThis part handles body-fit, work setup, and gear steps for putting-together and packing, like lift helpers, bench plans, job swaps, lift lessons, tired-leg mats, and safe pallet truck use to cut pulls and hits.
Assessing manual handling and lifting tasksUse of hoists, conveyors, and lift tablesWorkstation layout and reach zone designJob rotation and micro-break planningSafe use of pallet jacks and trolleysLesson 2Engineering and technical controls for CNC areas: guards, interlocks, chip guards, splash containment, local exhaust ventilation, noise controlThis part explains machine and tech fixes for CNC spots, like fixed guards, lock guards, chip covers, splash traps, local air pullers, and noise reducers to cut mechanical and body harms.
Fixed and interlocked guard design basicsChip guards and swarf containment methodsSplash shields and coolant containmentLocal exhaust ventilation near CNC enclosuresNoise measurement and enclosure controlsLesson 3Engineering controls for welding areas: fume extraction, welding curtains, fire-resistant screens, gas cylinder storage and restraintsThis part covers machine fixes cutting welding harms, like fume pullers, weld screens, fire-proof shields, and safe gas bottle store and ties to stop fume breath, fires, blasts in weld spots.
Design and placement of fume extraction hoodsInspection and positioning of welding curtainsUse of fire-resistant screens near combustiblesGas cylinder storage, segregation, and signageCylinder restraints, caps, and leak checksLesson 4Organizational and procedural controls for CNC areas: safe work procedures, maintenance schedules, coolant management, tool-change protocolsThis part describes work setup and step controls for CNC spots, like safe job steps, fix schedules, coolant handling, tool-swap rules to cut catch-ins, splashes, surprise starts.
Developing CNC safe work instructionsLockout and verification before interventionsPlanned maintenance and defect reportingCoolant selection, storage, and disposal rulesSafe tool-change steps and handover checksLesson 5PPE and training for welding staff: respirators, welding helmets, gloves, flame-resistant clothing, respiratory fit-testing and welding technique trainingThis part details gear and lessons for weld workers, like breath masks, weld hats, gloves, fire-cloth, fit checks, and skill lessons cutting fume, burn, eye harms in weld jobs.
Selecting welding helmets and filter lensesGlove and clothing protection for heat and sparksRespirator selection and fit-testing processCare, storage, and replacement of welding PPEWelding technique training and skill checksLesson 6How each measure maps to typical legal and internal safety requirements: duty of care, hierarchy of controls, training and maintenance obligationsThis part ties each safety step to law and company rules, clearing care duty, control ladder, lesson and fix duties, with paper and check hopes for safety reps.
Duty of care and employer legal obligationsApplying the hierarchy of controls in practiceTraining, supervision, and competence recordsInspection, testing, and maintenance dutiesInternal standards, audits, and nonconformitiesLesson 7Warehouse controls: racking inspection, ladder safety policies, pedestrian/vehicle segregation, forklift safety systems, floor maintenance and spill controlThis part explains store risk fixes, like rack checks, ladder rules, walker/driver splits, truck safety setups, floor fixes, spill handles to stop falls, hits, rack fails.
Racking inspection routines and defect criteriaLadder selection, tagging, and safe use rulesPedestrian walkways and vehicle exclusion zonesForklift warning devices and safety interlocksFloor cleaning, damage repair, and spill kitsLesson 8Organizational controls for welding: hot work permits, gas cylinder handling procedures, maintenance of ventilation, welding-specific permits and fire watchesThis part spotlights work setup controls for welding, like hot job passes, gas bottle handles, air system fixes, weld passes, fire watches before, in, after hot jobs.
Hot work permit scope, roles, and approvalsGas cylinder handling and transport proceduresVentilation inspection and maintenance recordsWelding-specific permits in production areasFire watch duties and post-work monitoringLesson 9PPE and training for CNC staff: eye/face protection, cut-resistant gloves, hearing protection, machine-specific trainingThis part details needed gear and lessons for CNC workers, eye/face shields, cut-proof gloves, ear guards, machine lessons for safe set, run, clean, fix of CNC gear.
Selecting eye and face protection for CNC tasksCut-resistant glove types and correct usage limitsHearing protection selection and fit checksMachine-specific CNC safety training contentRefresher training and competency verification
