Lesson 1Machine guarding and lockout/tagout basics for saws and drill pressesDis cover machine guard types, check steps, and safe use of saws and drill presses. E explain lockout/tagout roles, device use, zero energy check, and restart checks to stop contact, catching, and kickback injuries.
Guard types for saws and drill pressesPre-use guard and interlock inspectionsSafe feeding, positioning, and body stanceLockout/tagout steps for maintenanceVerifying zero energy before servicingLesson 2Housekeeping procedures: spill control, aisle markings, exit access, waste disposalDis explain how good cleaning stop slips, trips, fires, and block exits. E detail spill response, aisle mark standards, waste separate, and regular clean schedules to keep work areas tidy, easy reach, and follow safety rules.
Spill prevention and immediate cleanup stepsAisle markings and floor signage standardsMaintaining clear exits and access routesWaste segregation and labeled containersHousekeeping checklists and inspectionsLesson 3Cutting and drilling safe procedures: tooling checks, work holding, guards, two-hand rulesDis focus on safe cutting and drilling practices, including tool choose, check, and keep. E explain correct work hold, guard use, two-hand controls, and body position to stop kickback, catching, and flying bits injuries.
Tool selection and condition checksWorkpiece clamping and support methodsUsing guards and chip shields correctlyTwo-hand rules and safe hand placementManaging chips, swarf, and flying debrisLesson 4Chemical storage and handling procedures: labeling, SDS use, secondary containment, spill kitsDis explain safe chemical store and handle, including labeling, SDS use, and separate. E describe secondary contain, transfer ways, and spill kit use so workers control leaks, avoid reactions, and protect health and place.
Labeling and hazard communication basicsUsing SDS for handling and first aidSegregating incompatible chemicals safelySecondary containment and drum storageSpill kit contents and deployment stepsLesson 5Welding safety procedures: ventilation, pre-checks, fire watch, hot work permitsDis outline welding safety from pre-job checks to after-work watch. E cover ventilation, fire stop, hot work permits, PPE choose, and fire watch duties to control burns, fumes, eye injuries, and fire from nearby burnables.
Pre-weld area and equipment inspectionsVentilation and fume extraction setupHot work permits and authorizationFire watch duties and fire preventionWelding PPE and eye protection useLesson 6Hierarchy of controls: elimination, substitution, engineering, administrative, PPE with workshop examplesDis introduce control hierarchy and how to use am for workshop hazards. E use real examples to compare eliminate, substitute, engineering, admin controls, and PPE, stress stronger controls over depend on personal gear.
Eliminating tasks and hazardous stepsSubstituting safer materials or equipmentEngineering controls for noise and dustAdministrative controls and safe proceduresSelecting and using appropriate PPELesson 7Compressed gas cylinder handling and storage: segregation, securing, transport, leak detectionDis detail safe handle, store, and carry of compressed gas cylinders. E cover separate by gas type, secure cylinders, valve protect, leak checks, and emergency actions to stop fall, hit, and wild gas release.
Cylinder identification and label checksSegregating incompatible gas typesSecuring cylinders and valve protectionSafe cylinder transport and handlingLeak detection methods and responsesLesson 8Forklift and loading zone procedures: traffic control, pedestrian exclusion zones, pallet stacking rulesDis describe safe forklift and loading zone ways to protect drivers and walkers. E cover traffic plans, speed limits, no-go zones, pallet stack, and talk methods to stop crashes, tip, and fall loads.
Traffic routes, signage, and speed limitsPedestrian exclusion and walkwaysSafe pallet stacking and load stabilitySpotter signals and communication rulesDock edges, ramps, and trailer safetyLesson 9Inspection and verification steps to ensure PPE is worn correctly during proceduresDis cover how to check PPE before use, verify right fit, and confirm workers wear am during tasks. E explain boss checks, peer verify, records, and fix coaching to make sure PPE stay sure and used steady.
Pre-use inspection of PPE componentsFit checks for respirators and eye PPEObserving and correcting PPE misuseRecording PPE checks and deficienciesTraining refreshers and reinforcement
