Lesson 1Refrigerant piping installation: materials, routing, insulation, brazing/welding best practices and pressure testingCover refrigerant piping design and installation, including material choice, routing, supports, insulation, brazing or welding, and pressure testing, to reduce pressure drop, prevent leaks, and protect oil return and system reliability.
Copper tube types, sizing, and fittingsOil return, risers, and line routing rulesPipe supports, hangers, and vibration loopsInsulation thickness, sealing, and UV protectionBrazing with nitrogen purge and joint cleaningPressure testing, standing tests, and recordsLesson 2Controls and sensors: thermostats, case controllers, defrost control methods, and BAS integrationCover choice, placement, and wiring of controls and sensors, including thermostats, case controllers, defrost methods, and BAS integration, to achieve accurate temperature control, energy efficiency, and reliable system monitoring.
Thermostat types, staging, and placementCase controller inputs, outputs, and tuningDefrost strategies for cases and coilsTemperature, pressure, and humidity sensorsControl wiring, shielding, and terminationsBAS integration points, alarms, and trendsLesson 3Drainage and condensate management: traps, slope, secondary drains, and sanitary connectionsFocus on drainage and condensate management, including trap design, line sizing, slope, secondary drains, and sanitary connections, to prevent water damage, microbial growth, odors, and unnecessary service calls in HVAC/R systems.
Primary drain pan design and materialsTrap sizing for positive and negative pressureCondensate line sizing, slope, and supportsSecondary drains, float switches, and alarmsSanitary tie-ins, vents, and code complianceCondensate treatment and freeze protectionLesson 4Site preparation: clearances, structural supports, condensate routing, and access for maintenanceDescribe site preparation for HVAC/R installations, including clearances, structural supports, penetrations, condensate routing, and maintenance access, ensuring safe, durable, and serviceable systems dat meet project needs.
Surveying site constraints and obstructionsPlanning equipment clearances and pathwaysStructural supports, pads, and roof curbsWall, roof, and sleeve penetrations sealingCondensate routing and freeze protectionService access, lighting, and work platformsLesson 5Outdoor units, condensing units, and rack equipment placement, vibration isolation, and line-of-sight mattersExplain best practices for placing outdoor units, condensers, and racks, addressing airflow, noise, vibration isolation, structural support, and service access, while respecting clearances, codes, and line-of-sight requirements.
Clearances for airflow, service, and safetyRoof, pad, and wall mounting considerationsVibration isolators, inertia bases, and pipingNoise control and neighbor impact mitigationWeather, sun, snow, and debris protectionLine-of-sight, security, and equipment labelingLesson 6Indoor unit and evaporator installation steps for comfort HVAC and display casesProvide step-by-step procedures for installing indoor units and evaporators in comfort HVAC and display cases, including mounting, airflow, piping stubs, traps, and service access to ensure efficient, quiet, and maintainable operation.
Locating indoor units for airflow and serviceHanging, leveling, and supporting evaporator coilsConnecting refrigerant lines and suction trapsThermal expansion valve and distributor setupAirflow checks, filters, and coil clearancesStart-up inspection and documentation pointsLesson 7Electrical connections: service sizing, disconnects, circuit protection, grounding, and control powerDetail proper electrical service sizing, disconnect placement, circuit protection, grounding, and control power wiring for HVAC/R systems, focusing on code compliance, safe terminations, labeling, and verification before energizing equipment.
Reading nameplates and calculating load currentsSelecting wire size, insulation, and conduitOvercurrent protection and short-circuit ratingsEquipment grounding and bonding practicesControl transformers and low-voltage circuitsLabeling, torqueing, and testing terminationsLesson 8Tools, test instruments, and PPE: manifold gauges, micron vacuum pump, leak detectors, thermometer/hygrometers, clamp meters, brazing tools, refrigerant scales, recovery machines, safety gearCover choice, setup, and safe use of core HVAC/R tools, test instruments, and PPE, including calibration, maintenance, and field techniques dat ensure accurate measurements, efficient installation, and technician protection on every job.
Manifold gauge types and proper hose handlingUsing micron gauges and vacuum pumps correctlyElectronic and bubble leak detection methodsClamp meters and temperature measurement basicsBrazing tools, nitrogen purge, and safetyRefrigerant scales, recovery units, and PPE useLesson 9Key safety precautions: refrigerant handling rules, electrical lockout/tagout, confined-space matters, and chemical exposure controlExplain critical safety practices for refrigerant handling, electrical work, confined spaces, and chemical exposure, emphasizing regulatory compliance, risk assessment, and procedures dat prevent injury, property damage, and environmental harm.
Refrigerant handling, labeling, and cylinder storageAvoiding frostbite, asphyxiation, and eye injuriesLockout/tagout steps for HVAC/R equipmentConfined-space entry permits and ventilationChemical exposure limits and SDS interpretationSpill response, first aid, and incident reporting
