Metal Melting Processes Course
This course equips participants with essential skills to excel in metal melting using induction furnaces. Learners will master heat planning, charge design, precise temperature and slag control, inclusion management, casting defect prevention, and stringent foundry safety protocols, ensuring reliable production of superior steel and cast iron castings.

4 to 360 hours of flexible workload
certificate valid in your country
What Will I Learn?
Acquire hands-on expertise to confidently operate a 750 kg coreless induction furnace. Gain knowledge in charge design, heat calculations, alloying, deoxidation, desulfurization, and inoculation for steel and gray iron production. Develop proficiency in slag control, temperature management, green sand mold inspection, defect prevention strategies, and safe furnace operations, including emergency protocols, shift handovers, and precise documentation.
Elevify Advantages
Develop Skills
- Induction furnace operations: Safely and efficiently manage melting cycles for steel and gray iron.
- Charge preparation and slag handling: Optimise charge mixes, process slag effectively, and achieve target compositions swiftly.
- Minimise casting defects: Identify, diagnose, and eliminate issues like porosity, slag entrapment, and erosion.
- Optimise green sand systems: Conduct sand tests, adjust mould properties, and confirm gating systems prior to pours.
- Enhance foundry safety and collaboration: Implement PPE protocols, crane signalling, and seamless shift transitions.
Suggested Summary
Before starting, you can change the chapters and the workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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