Lesson 1Identifying manufacturer’s inspection checklist and operator manualsThis lesson guides you on finding and understanding the manufacturer’s inspection checklist and operator manuals. You will verify the right documents are used, follow the necessary steps, and grasp limits, warnings, and procedures specific to the model for accurate inspections.
Locating the correct operator and service manualsReading model-specific warnings and limitationsFollowing the manufacturer’s inspection checklistUnderstanding inspection frequency requirementsAccessing digital or on-board documentationLesson 2Powertrain and electrical checks: batteries, wiring, alternator, and isolation proceduresThis lesson covers checks for MEWP powertrain and electrical systems. You will inspect batteries, engines, wiring, alternators, and isolation devices, ensuring secure connections, correct charge levels, and safe shutdown steps before using the platform.
Inspecting batteries, electrolyte, and terminalsChecking engine oil, coolant, and fuel systemsInspecting wiring, connectors, and harness routingTesting alternator output and charging indicatorsApplying lockout and electrical isolation stepsLesson 3Hydraulic system checks: hoses, fittings, fluid levels, leaks, and cylinder integrityThis lesson teaches inspection of MEWP hydraulic systems for leaks, damage, and issues. You will examine hoses, fittings, cylinders, and fluid levels, spotting conditions that might cause sudden movements, loss of support, or environmental damage.
Inspecting hoses, fittings, and quick couplersChecking hydraulic fluid level and contaminationExamining cylinders, rods, and seals for damageIdentifying active leaks and seepage patternsResponding to leaks and environmental controlsLesson 4Control functions test: primary, secondary, dead-man, and emergency loweringThis lesson explains testing all MEWP control functions before operation. It includes primary and secondary controls, dead-man switches, speed limits, and emergency lowering to confirm the machine responds properly and stops safely as directed.
Testing ground and platform primary controlsVerifying secondary and auxiliary control stationsChecking dead-man controls and enable switchesConfirming proportional speed and smooth operationTesting emergency stop and emergency loweringLesson 5Inspection records: completing pre-start forms, defect tagging, and detention/lockout proceduresThis lesson shows how to accurately complete MEWP pre-start inspection records. You will document findings, tag faulty units, and apply detention or lockout procedures to stop use until repairs are confirmed and noted.
Completing daily pre-start inspection formsRecording defects, trends, and follow-up actionsApplying defect tags and out-of-service labelsImplementing detention and lockout proceduresStoring and retaining inspection recordsLesson 6Tires, tracks, axles, and outriggers: wear, pressure, alignment, and ground contact surfacesThis lesson focuses on inspecting tires, tracks, axles, and outriggers. You will check wear, pressure, alignment, and ground contact to ensure the MEWP has proper support, traction, and stability on the work surface before raising it.
Inspecting tire wear, cuts, and sidewall damageChecking tire pressure and foam-filled conditionInspecting tracks, rollers, and tension systemsChecking axles, hubs, and steering componentsVerifying outrigger pads and ground contactLesson 7Reporting and escalation: defective equipment reporting, stop-work authority, and repair verification documentationThis lesson covers recognising unsafe MEWP conditions, using stop-work authority, and documenting defects. It includes reporting channels, isolation steps, repair checks, and recordkeeping to keep faulty equipment out of service.
Recognizing critical and noncritical MEWP defectsUsing stop-work authority and refusing unsafe equipmentInternal reporting channels and communication flowTagging, locking out, and removing units from serviceDocumenting repairs and return-to-service checksLesson 8Safety devices and emergency systems: alarms, interlocks, platform load cell, and descent systemsThis lesson addresses inspecting and testing MEWP safety devices and emergency systems. You will verify alarms, interlocks, load sensors, and descent features to keep the platform safe in normal and unusual operations.
Testing tilt, overload, and motion alarmsVerifying interlocks and limit switchesChecking platform load-sensing and load cellsInspecting emergency stop and emergency loweringTesting manual descent and ground control systemsLesson 9Visual walk-around: boom, platform, controls, guardrails, and condition of weldsThis lesson guides a thorough MEWP walk-around inspection. You will check booms, platforms, controls, guardrails, welds, and structures for cracks, deformation, corrosion, or missing parts before working at height.
Inspecting boom sections and articulation pointsChecking platform floor, entry gate, and toe boardsVerifying guardrails, midrails, and anchorage pointsInspecting visible welds and structural membersChecking decals, placards, and safety labels
