Metal Melting Processes Course
This course equips you with essential skills to excel in metal melting using induction furnaces. You will learn to plan heats, design charges, manage temperature and slag, control inclusions, prevent casting defects, and follow foundry safety protocols for producing high-quality steel and cast iron castings consistently.

from 4 to 360h flexible workload
valid certificate in your country
What will I learn?
Gain hands-on skills to confidently operate a 750 kg coreless induction furnace. Master charge design, heat calculations, alloying, deoxidation, desulfurization, and inoculation for steel and gray iron. Learn slag control, temperature management, green sand mold checks, defect prevention, safe furnace operation, emergency procedures, shift coordination, and documentation.
Elevify advantages
Develop skills
- Induction furnace control: operate safe, efficient melts for steel and gray iron.
- Charge and slag management: design charges, handle slag, and achieve target chemistry quickly.
- Casting defect prevention: identify, analyze, and avoid porosity, slag, and erosion issues.
- Green sand mould optimisation: test sand, adjust moulds, and check gating before pouring.
- Foundry safety and teamwork: use PPE, crane signals, and ensure smooth shift handovers.
Suggested summary
Before starting, you can change the chapters and workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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