Lesson 1Motor, brake, and controller installation: mounting, coupling, and mechanical checksThis lesson covers motor, brake, and controller mounting, including alignment, coupling, and mechanical checks. It addresses vibration isolation, torque settings, and safe access for future maintenance.
Machine bedplate positioning and fixingMotor alignment and coupling installationBrake mounting, air gap, and torque checksController placement and cable entry planningVibration isolation and noise reductionLesson 2Machine room and MRL considerations: location, ventilation, lighting, crane/hoist accessThis lesson addresses machine room and MRL space layouts. It covers access, ventilation, lighting, lifting points, noise control, and cleanliness for safe maintenance and reliable operation.
Location, access routes, and working clearancesVentilation, temperature, and noise controlLighting levels and emergency lighting needsCrane, hoist, and lifting beam provisionsHousekeeping, signage, and storage rulesLesson 3Safety gear, governor, and buffers installation and setupThis lesson details safety gear, overspeed governor, and buffer installation. It covers positioning, fixing, trip speed settings, and tests for reliable emergency stopping and energy absorption.
Safety gear mounting and linkage adjustmentGovernor location, rope routing, and tensionTripping speed setting and test proceduresBuffer types, capacity, and fixing methodsFinal safety gear and governor test recordsLesson 4Electrical wiring and control panel installation: power supply, protection devices, earthingThis lesson covers power and control wiring routes, panel mounting, and connections. It includes protection gear, labelling, earthing, insulation tests, and control logic checks for safe, easy-to-maintain operation.
Power supply requirements and cable sizingPanel mounting, clearances, and ingress protectionControl wiring, labeling, and segregationProtection devices, fuses, and breakers setupEarthing, bonding, and insulation resistance testsLesson 5Emergency systems installation: alarm, emergency lighting, intercom, fire service interfacesThis lesson covers fitting emergency systems like alarms, emergency lights, intercoms, and fire service links. It includes wiring, backup power, placement, and tests with building systems.
Car alarm buttons and audible signal setupEmergency lighting circuits and autonomyIntercom and communication line routingFire service recall and override interfacesTesting with building fire alarm systemsLesson 6Guide rail installation: alignment, plumb tolerances, rail fastenings and adjustmentsThis lesson explains guide rail fitting from bracket fixing to final alignment checks. It covers tolerances, joints, fishplates, and adjustments for smooth car and counterweight movement.
Bracket spacing, fixing, and torque controlRail joint preparation and fishplate fittingPlumb, straightness, and twist tolerancesAdjustment tools, wedges, and shims useFinal ride checks along full rail heightLesson 7Shaft and pit preparations: dimensions, structure, pit protection, drainage, and accessThis lesson covers shaft and pit prep, including size checks, structural supports, waterproofing, drainage, and safe access. It includes pit ladders, refuge areas, and safety measures for workers and gear.
Shaft dimensions, plumb, and tolerance checksPit depth, level, and structural verificationWaterproofing, sump pits, and drainage pumpsPit ladders, refuge spaces, and access doorsTemporary guarding and debris protectionLesson 8Final alignment, leveling, adjustment, and step-by-step commissioning testsThis lesson details final mechanical alignment, car levelling, and adjustments. It describes step-by-step commissioning tests, safety checks, ride quality assessment, and handover documentation.
Car and counterweight final alignment checksLanding level accuracy and releveling setupDoor operation, clearances, and timing testsSafety circuit and overspeed governor testsRide quality, noise, and vibration assessmentLesson 9Site safety practices during installation: PPE, fall protection, exclusion zones, lockout/tagoutThis lesson focuses on site safety during installation, covering PPE, fall protection, exclusion zones, and lockout/tagout. It stresses safe lifting, housekeeping, communication, and rule compliance.
Mandatory PPE selection and inspectionFall protection, harnesses, and anchor pointsExclusion zones and material drop preventionLockout/tagout for electrical isolationManual handling and lifting risk controlsLesson 10Door systems installation: landing frames, car doors, interlocks, and operatorsThis lesson covers landing door frames, car doors, interlocks, and operators installation. It includes alignment, clearances, closing forces, and safety edge checks for reliable door operation.
Landing door frame positioning and fixingCar door hanger, rollers, and track setupDoor operator mounting and parameter settingInterlock installation and safety circuit testsDoor closing force and reopening device testsLesson 11Car frame and counterweight installation: anchoring, leveling, and temporary supportsThis lesson describes safe car frame and counterweight installation, including anchoring, levelling, and temporary supports. It covers clearances, guide shoe setup, and checks before rope connection.
Car frame assembly and identification checksCounterweight frame and filler installationTemporary supports and lifting proceduresGuide shoe or roller installation and setupClearance checks to shaft walls and railsLesson 12Hoisting means: ropes/belts installation, sheave alignment, and tensioning proceduresThis lesson explains hoisting ropes or belts installation, sheave alignment, and tensioning. It covers component checks, routing, tension balancing, and tests for smooth, safe, durable lift operation.
Rope and belt types, markings, and inspectionSheave alignment checks and correction methodsRoping layouts and routing through shaftTensioning procedures and equalization toolsPost‑installation tests and documentation
