Lesson 1Excavation and sub-base preparation: breaking out slab, forming holes, compacting sub-base, and temporary shutteringThis part covers breaking current slabs, digging post holes to right depth and size, prepping and pressing sub-base, and setting temp forms to shape concrete and guard nearby finishes.
Identify underground services before diggingBreak out slabs and cut neat edgesExcavate post holes to depth and diameterInstall and compact granular sub-baseFit temporary shuttering and spoil controlLesson 2Installing latch, stops, and locks: setting striking plate alignment, drop bolts and anti-lift featuresThis part explains how to set latches, stops, and lock devices, line up strike plates, place drop bolts, and add anti-lift parts so the gate shuts tight, stops meddling, and meets safety and protection rules.
Select latch, stop, and lock componentsAlign latch keepers and striking platesInstall ground and intermediate drop boltsFit gate stops to limit travel arcsAdd anti-lift brackets or security pinsLesson 3Mounting hinges and preparatory checks: hinge alignment jigs, setting hinge heights, and test fittingThis part details how to mount hinges right using guides, set hinge heights and shifts, check structure fixes, and test fit so gate panels can hang later with little tweak and strong long use.
Select hinge type and load ratingUse alignment jigs or templatesSet hinge heights and horizontal offsetsVerify fixings, welds, and substratesTest fit dummy leaf or alignment barLesson 4Final adjustments for smooth swing: hinge preload, gap adjustments, checking closing force and self-centering if requiredThis part focuses on fine tweaks for smooth gate move by setting hinge load, even gaps, check shut force, and confirm self-center or hold-open as needed by plan.
Set hinge preload and remove playAdjust vertical and lateral gate gapsMeasure closing force and resistanceVerify self-centering or hold-open actionCheck clearance at ground and obstaclesLesson 5Documentation and handover checklist: as-built notes, measurements, and client demonstrationHere you will prep clear built docs, note key measures and fitting sets, finish handover list, and show safe gate use, care points, and warranty to client.
Record post positions and gate dimensionsNote hinge, latch, and stop settingsComplete safety and function checklistProvide maintenance and inspection guidanceConduct client demonstration and sign-offLesson 6Concrete placement, compaction, and curing: placing posts, bracing sequences, and checking tolerance during setYou will learn how to place posts right in concrete, order supports to hold line, press and shake mix, and watch straight, flat, and space limits while concrete sets for steady, strong base.
Select mix, slump, and reinforcement needsPosition posts with spacers and templatesBrace posts for plumb, level, and spacingPlace, compact, and finish concreteProtect and cure concrete to specificationLesson 7Hanging gate leaves: lifting techniques, shimming for level, and balancing for neutral swingHere you will learn safe ways to lift and hold gate panels, use spacers for flat and straight, and tweak fittings so each panel swings free, no rub, matching plan gaps and lock spots.
Select lifting gear and safe handling methodsPosition hinges and support gate weightShim leaves for level, plumb, and alignmentSet equal gaps at posts and meeting edgesTest for neutral swing and adjust hardwareLesson 8Post bracing, grout and final trim: removing formwork, filling voids, and finishing concrete around postsHere you will remove forms safe, grout around posts or bases, fill holes, and finish concrete faces and edges so setup looks pro, runs water right, and guards steel from rust and shift.
Confirm concrete strength before unbracingRemove shuttering without damaging edgesGrout baseplates and fill remaining voidsFinish concrete falls and surface textureSeal joints and touch up coatingsLesson 9Preparation and site marking: establishing centerline, gate swing arcs, and locating post holes or anchor positionsThis part explains how to check site, mark gate center line, set swing paths, and find post holes or hold points right so installed gate works safe, clears blocks, and fits plan.
Review drawings and verify property boundariesCheck ground levels, slopes, and drainage pathsMark gate centerline and hinge reference pointsPlot full gate swing arcs and clearance zonesLocate post holes and anchor bolt positionsLesson 10Provisioning for automation upgrade: marking and installing conduit, operator mounting plates and electrical accessYou will learn how to plan ahead for machine add by routing pipes, placing machine base plates, and setting power entry so motors, controls, and safety can add without big redo.
Review automation layout and clearancesInstall conduits for power and controlsPosition operator mounting platesProvide cable access at posts and leavesSeal penetrations and label conduits
