Metal Melting Processes Course
This course equips you with essential skills to expertly manage metal melting in a 750 kg coreless induction furnace. You will learn to design charges, perform accurate heat calculations, control alloying, deoxidise, desulphurise, inoculate, manage slag and temperature, inspect green sand molds, prevent casting defects like porosity and erosion, and uphold strict safety standards with proper PPE, crane signalling, emergency procedures, and team coordination for reliable steel and gray iron castings.

from 4 to 360h flexible workload
valid certificate in your country
What will I learn?
Gain hands-on expertise in operating a 750 kg coreless induction furnace for steel and gray iron production. Master charge design, precise heat calculations, alloying techniques, deoxidation, desulfurization, and inoculation processes. Learn effective slag control, temperature regulation, green sand mold inspection, defect prevention strategies, and safe furnace handling, including emergency protocols, shift handovers, and thorough documentation.
Elevify advantages
Develop skills
- Operate induction furnaces safely and efficiently for steel and gray iron melts.
- Design optimal charges, manage slag treatment, and achieve target chemistry rapidly.
- Identify, analyse, and eliminate casting defects such as porosity, slag inclusions, and erosion.
- Optimise green sand systems by testing properties, adjusting molds, and checking gating systems prior to pours.
- Implement foundry safety protocols, including PPE usage, crane communication, and effective shift handovers.
Suggested summary
Before starting, you can change the chapters and workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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