Lesson 1Technical data fields to register: criticality, CE/food-safety tags, safety classificationRecord asset criticality, CE or food-safety tags, and safety classifications for Line P3 equipment, helping with risk-focused maintenance, compliance checks, and prioritising inspections and upgrades.
Defining criticality criteria for P3 assetsAssigning criticality levels in Coswin 8iRecording CE and food-safety markingsSafety category and guarding informationUsing risk data in maintenance planningLesson 2Technical data fields to register: maintenance attributes (MTBR target, lubrication type)Set up and fill maintenance attributes like MTBR targets and lubrication types for Line P3 assets, aiding preventive plans, reliability checks, and standard maintenance schedules.
Selecting key maintenance attributesDefining MTBR and reliability targetsRecording lubrication type and intervalsUsing attributes to drive PM templatesReviewing and updating targets over timeLesson 3Technical data fields to register: technical specifications (power, capacity, RPM)Enter key technical specs such as power, capacity, and RPM for Line P3 assets, supporting engineering reviews, right spare choices, and checking design limits in maintenance planning.
Standard units and value ranges in Coswin 8iEntering power and electrical ratingsDocumenting mechanical capacity and throughputCapturing RPM and speed-related dataLinking specs to maintenance decisionsLesson 4Additional asset examples: PLC, motor, gearbox, roller, chiller (supporting P3)Set up supporting assets like PLCs, motors, gearboxes, rollers, and chillers for Line P3, making sure they link properly for troubleshooting and maintenance planning.
Identifying PLCs and control hardwareRegistering motors and gearboxesDocumenting rollers and mechanical supportsModeling chillers and utility equipmentLinking shared assets to multiple linesLesson 5Line-level asset: P3 main line record and attributes to captureBuild the main Line P3 asset record with all needed attributes, connecting it to locations, sub-equipment, and documents as the key point for performance and maintenance tracking.
Defining the P3 line header equipmentKey attributes for the line-level recordLinking locations and child equipmentAssociating KPIs and production dataValidating the complete P3 asset modelLesson 6Tagging and hierarchies in Coswin 8i: parent-child links and functional locationsSet up tagging and parent-child hierarchies in Coswin 8i for Line P3 equipment, sub-equipment, and functional locations, aiding impact checks, work planning, and cost summaries.
Differences between tags and locationsCreating parent–child equipment linksModeling functional locations for Line P3Handling shared or common equipmentImpact of hierarchy on costs and KPIsLesson 7Site and plant location nodes: Site, Building, Production Area, Packaging DepartmentBuild the Coswin 8i location tree for Line P3 from site to packaging department, attaching each asset to a clear node for easy navigation, reporting, and assigning responsibilities.
Designing the site and plant level structureModeling buildings and production areasCreating packaging department location nodesRules for assigning equipment to locationsLocation naming and coding standardsLesson 8Technical data fields to register: location, functional location, purchase order and warrantyStandardise core location and purchase fields for Line P3 assets, ensuring clear physical spots, functional roles, purchase tracking, and warranty details for lifecycle and cost reviews.
Physical location versus functional location usageCoding rules for functional location structuresCapturing purchase order and supplier referencesRecording warranty start, end, and conditionsUsing dates to track warranty and liabilityLesson 9Sub-equipment records: conveyor, sealer, labeler, sensors, compressor, control panelCreate records for sub-equipment like conveyors, sealers, labelers, sensors, compressors, and control panels on Line P3, making each part traceable, maintainable, and linked to its main asset.
Identifying sub-equipment on P3 layoutCreating conveyor and sealer recordsModeling labelers, sensors, and actuatorsRegistering compressors and control panelsRules for parent assignment and namingLesson 10Key identification fields: equipment code conventions and numbering schemesSet clear equipment code rules and numbering for Line P3, ensuring unique, meaningful IDs that are easy to find, supporting steady data entry and reporting.
Design principles for equipment codesBuilding structured numbering patternsAvoiding duplicates and code conflictsUsing prefixes for line and areaDocumenting and training coding rulesLesson 11Linking documentation: manuals, wiring diagrams, SOPs, inspection checklistsAttach manuals, wiring diagrams, SOPs, and inspection checklists to Line P3 assets in Coswin 8i, so technicians quickly find the right documents for fixes and maintenance.
Document types and file formats supportedAttaching manuals to equipment recordsLinking wiring and pneumatic diagramsAssociating SOPs and work instructionsManaging revisions and document accessLesson 12Technical data fields to register: manufacturer, model, serial number, installation dateEnter manufacturer, model, serial number, and installation date for Line P3 assets, ensuring reliable tracking, warranty checks, and spare part matches in Coswin 8i.
Capturing manufacturer and brand detailsStandardizing model and variant entriesRecording serial numbers without errorsTracking installation and commissioning datesUsing identity data for recalls and claims