Lesson 1Motor, brake, and controller installation: mounting, coupling, and mechanical checksE cover fixing motor, brake, and controller, including alignment, coupling, and mechanical checks. E address vibration cut, torque settings, and check of safe access for future upkeep.
Machine bedplate positioning and fixingMotor alignment and coupling installationBrake mounting, air gap, and torque checksController placement and cable entry planningVibration isolation and noise reductionLesson 2Machine room and MRL considerations: location, ventilation, lighting, crane/hoist accessE address layout and needs for machine rooms and MRL spaces. E cover access, ventilation, lighting, lifting points, noise control, and cleaning to make sure safe upkeep and strong equipment running.
Location, access routes, and working clearancesVentilation, temperature, and noise controlLighting levels and emergency lighting needsCrane, hoist, and lifting beam provisionsHousekeeping, signage, and storage rulesLesson 3Safety gear, governor, and buffers installation and setupE detail fixing safety gear, overspeed governor, and buffers. E cover position, fixing, tripping speed setting, and function tests to make sure reliable stop and energy catch in emergencies.
Safety gear mounting and linkage adjustmentGovernor location, rope routing, and tensionTripping speed setting and test proceduresBuffer types, capacity, and fixing methodsFinal safety gear and governor test recordsLesson 4Electrical wiring and control panel installation: power supply, protection devices, earthingE cover routing power and control wiring, panel fixing, and connections. Include protection devices, labeling, earthing, insulation checks, and check of control logic for safe, easy-to-fix lift running.
Power supply requirements and cable sizingPanel mounting, clearances, and ingress protectionControl wiring, labeling, and segregationProtection devices, fuses, and breakers setupEarthing, bonding, and insulation resistance testsLesson 5Emergency systems installation: alarm, emergency lighting, intercom, fire service interfacesE explain fixing emergency systems like alarm, emergency lighting, intercom, and fire service links. E cover wiring, power backup, position, and function tests with building systems.
Car alarm buttons and audible signal setupEmergency lighting circuits and autonomyIntercom and communication line routingFire service recall and override interfacesTesting with building fire alarm systemsLesson 6Guide rail installation: alignment, plumb tolerances, rail fastenings and adjustmentsE explain guide rail fixing from brackets to final plumb and alignment checks. E cover allowances, joint prep, fishplates, and adjustment ways to make sure smooth car and counterweight movement.
Bracket spacing, fixing, and torque controlRail joint preparation and fishplate fittingPlumb, straightness, and twist tolerancesAdjustment tools, wedges, and shims useFinal ride checks along full rail heightLesson 7Shaft and pit preparations: dimensions, structure, pit protection, drainage, and accessE explain shaft and pit readiness, including size checks, strong supports, waterproofing, drainage, and safe access. E cover pit ladders, safe spaces, and protection for workers and equipment.
Shaft dimensions, plumb, and tolerance checksPit depth, level, and structural verificationWaterproofing, sump pits, and drainage pumpsPit ladders, refuge spaces, and access doorsTemporary guarding and debris protectionLesson 8Final alignment, leveling, adjustment, and step-by-step commissioning testsE detail final mechanical alignment, car leveling, and function adjustments. E describe step-by-step commissioning tests, safety checks, ride quality check, and papers needed before hand over to client.
Car and counterweight final alignment checksLanding level accuracy and releveling setupDoor operation, clearances, and timing testsSafety circuit and overspeed governor testsRide quality, noise, and vibration assessmentLesson 9Site safety practices during installation: PPE, fall protection, exclusion zones, lockout/tagoutE focus on site safety during fixing, including PPE, fall protection, no-go zones, and lockout/tagout. E stress safe lifting, cleaning, talk, and following rules and site laws.
Mandatory PPE selection and inspectionFall protection, harnesses, and anchor pointsExclusion zones and material drop preventionLockout/tagout for electrical isolationManual handling and lifting risk controlsLesson 10Door systems installation: landing frames, car doors, interlocks, and operatorsE cover fixing landing door frames, car doors, interlocks, and operators. Include alignment, clearances, closing force, and safety edge checks for reliable, safe door running.
Landing door frame positioning and fixingCar door hanger, rollers, and track setupDoor operator mounting and parameter settingInterlock installation and safety circuit testsDoor closing force and reopening device testsLesson 11Car frame and counterweight installation: anchoring, leveling, and temporary supportsE describe safe fixing of car frame and counterweight, including anchoring, leveling, and temp supports. E cover clearances, guide shoe setup, and checks before connecting hoisting ropes or belts.
Car frame assembly and identification checksCounterweight frame and filler installationTemporary supports and lifting proceduresGuide shoe or roller installation and setupClearance checks to shaft walls and railsLesson 12Hoisting means: ropes/belts installation, sheave alignment, and tensioning proceduresE explain fixing hoisting ropes or belts, sheave alignment, and tensioning. E cover check of parts, routing ways, tension balance, and check tests for smooth, safe, and lasting lift running.
Rope and belt types, markings, and inspectionSheave alignment checks and correction methodsRoping layouts and routing through shaftTensioning procedures and equalization toolsPost‑installation tests and documentation
