Metal Melting Processes Course
Master metal melting in induction furnaces—plan heats, design charges, control temperature, slag, and inclusions, prevent casting defects, and apply foundry safety best practices to deliver consistent, high-quality steel and cast iron castings. Gain hands-on skills for operating a 750 kg coreless furnace, including charge design, alloying, deoxidation, and emergency procedures for reliable production.

from 4 to 360h flexible workload
valid certificate in your country
What will I learn?
The Metal Melting Processes Course equips you with practical skills to operate a 750 kg coreless induction furnace confidently. Learn charge design, heat calculations, alloying, deoxidation, desulphurisation, and inoculation for steel and grey iron. Master slag control, temperature management, green sand mould checks, defect prevention, and safe furnace operation, including emergency procedures, shift coordination, and documentation.
Elevify advantages
Develop skills
- Induction furnace control: run safe, efficient melts for steel and grey iron.
- Charge and slag practice: design charges, treat slag, and hit target chemistry fast.
- Casting defect reduction: detect, analyse, and prevent porosity, slag and erosion.
- Green sand optimisation: test sand, tune moulds, and verify gating before every pour.
- Foundry safety and teamwork: apply PPE, crane signals, and clear shift handovers.
Suggested summary
Before starting, you can change the chapters and workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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