Lesson 1Identifying manufacturer’s inspection checklist and operator manualsThis section shows how to find and understand the manufacturer’s inspection checklist and operator manuals. Learners confirm they have the right documents, follow the steps, and grasp limits, warnings, and procedures specific to the model.
Locating the correct operator and service manualsReading model-specific warnings and limitationsFollowing the manufacturer’s inspection checklistUnderstanding inspection frequency requirementsAccessing digital or on-board documentationLesson 2Powertrain and electrical checks: batteries, wiring, alternator, and isolation proceduresThis section covers MEWP powertrain and electrical system checks. Learners inspect batteries, engines, wiring, alternators, and isolation devices, ensuring connections are tight, charge is good, and shutdown is safe before using the platform.
Inspecting batteries, electrolyte, and terminalsChecking engine oil, coolant, and fuel systemsInspecting wiring, connectors, and harness routingTesting alternator output and charging indicatorsApplying lockout and electrical isolation stepsLesson 3Hydraulic system checks: hoses, fittings, fluid levels, leaks, and cylinder integrityThis section explains inspecting MEWP hydraulic systems for leaks, damage, and issues. Learners check hoses, fittings, cylinders, and fluid levels, spotting problems that could cause sudden moves, loss of support, or harm to the environment.
Inspecting hoses, fittings, and quick couplersChecking hydraulic fluid level and contaminationExamining cylinders, rods, and seals for damageIdentifying active leaks and seepage patternsResponding to leaks and environmental controlsLesson 4Control functions test: primary, secondary, dead-man, and emergency loweringThis section details testing all MEWP control functions before use. It includes primary and secondary controls, dead-man switches, speed limits, and emergency lowering, making sure the machine responds right and stops safely.
Testing ground and platform primary controlsVerifying secondary and auxiliary control stationsChecking dead-man controls and enable switchesConfirming proportional speed and smooth operationTesting emergency stop and emergency loweringLesson 5Inspection records: completing pre-start forms, defect tagging, and detention/lockout proceduresThis section covers filling MEWP pre-start inspection records properly. Learners practise noting findings, tagging faulty units, and using detention or lockout to stop use until repairs are checked and recorded.
Completing daily pre-start inspection formsRecording defects, trends, and follow-up actionsApplying defect tags and out-of-service labelsImplementing detention and lockout proceduresStoring and retaining inspection recordsLesson 6Tires, tracks, axles, and outriggers: wear, pressure, alignment, and ground contact surfacesThis section deals with checking tires, tracks, axles, and outriggers. Learners inspect wear, pressure, alignment, and ground contact, ensuring the MEWP has good support, grip, and stability on the surface before going up.
Inspecting tire wear, cuts, and sidewall damageChecking tire pressure and foam-filled conditionInspecting tracks, rollers, and tension systemsChecking axles, hubs, and steering componentsVerifying outrigger pads and ground contactLesson 7Reporting and escalation: defective equipment reporting, stop-work authority, and repair verification documentationThis section explains spotting unsafe MEWP conditions, using stop-work authority, and recording faults. It covers reporting lines, isolation steps, repair checks, and records to keep faulty machines out of use.
Recognizing critical and noncritical MEWP defectsUsing stop-work authority and refusing unsafe equipmentInternal reporting channels and communication flowTagging, locking out, and removing units from serviceDocumenting repairs and return-to-service checksLesson 8Safety devices and emergency systems: alarms, interlocks, platform load cell, and descent systemsThis section covers checking and testing MEWP safety devices and emergency systems. Learners verify alarms, interlocks, load sensors, and emergency descent to keep the platform safe in normal and unusual operations.
Testing tilt, overload, and motion alarmsVerifying interlocks and limit switchesChecking platform load-sensing and load cellsInspecting emergency stop and emergency loweringTesting manual descent and ground control systemsLesson 9Visual walk-around: boom, platform, controls, guardrails, and condition of weldsThis section guides a full MEWP walk-around check. Learners examine booms, platforms, controls, guardrails, welds, and structure, spotting cracks, bends, rust, and missing parts before working at height.
Inspecting boom sections and articulation pointsChecking platform floor, entry gate, and toe boardsVerifying guardrails, midrails, and anchorage pointsInspecting visible welds and structural membersChecking decals, placards, and safety labels
