Lesson 1Final assembly checks: torque audit, driveline angle an joint play inspection, exhaust clearance an heat wrap where neededDis section focus pon final assembly verification, includin a torque audit a critical fasteners, driveline angle checks, inspection a universal joint play, an confirm exhaust clearance an heat protection roun di new transmission layout.
Structured torque audit checklistDriveline angle measurement methodsU‑joint play and phasing inspectionExhaust clearance and rattle checksHeat wrap and shield installationLesson 2Shifter installation an linkage setup: console removal, shifter mountin, cable adjustment, detent alignment an bushing lubricationDis section explain how fi install di shifter an set up linkage or cables, includin console removal, shifter base mountin, linkage alignment, cable adjustment, detent verification, an lubrication a pivots an bushings fi precise feel.
Console and trim disassembly stepsShifter base alignment and fasteningRod or cable linkage orientationDetent position and gate verificationBushing and pivot lubrication pointsLesson 3Transmission fitment an mountin: input shaft engagement checks, pilot/bearin installation, crossmember an mount torquinDis section cover correctly positionin an mountin di manual transmission, verifyin input shaft engagement, installin or inspectin di pilot bearin, an torquin di crossmember an mount hardware fi maintain alignment an reliability.
Verifying bellhousing to block alignmentInput shaft engagement and endplay checkPilot bearing selection and installationCrossmember positioning and shim choicesMount torque specs and fastener sequenceLesson 4Wirin an ECU/TCU adaptations: fittin neutral/safety switch, reverse lamp wirin, speedometer/tachometer signal checks, immobilizer an TCM reprogrammin/blankin strategiesHere yuh guh configure wirin an control modules fi di manual setup, includin neutral safety an reverse lamp circuits, speedometer an tachometer signals, an strategies fi immobilizer, ECU, an TCM codin or deletion as required.
Neutral safety and clutch switch wiringReverse lamp switch integrationSpeedometer and tachometer signal pathsECU coding for manual configurationTCM removal or reprogramming optionsLesson 5Fluids, bleedin an adjustments: gearbox fill procedures, hydraulic system bleedin, clutch freeplay adjustment, shiftin feel setupYuh guh learn correct fluid selection an fill procedures fi di manual gearbox, proper bleedin a hydraulic clutch systems, settin clutch freeplay, an fine-tunin shift feel fi balance smooth engagement wid reliable gear selection.
Selecting gearbox oil type and gradeFill level checks and leak inspectionHydraulic clutch bleeding techniquesClutch freeplay and bite point setupTest drive and shift feel refinementLesson 6Clutch system installation: flywheel replacement or machin in, clutch disc alignment, torque sequence an rotor runout checksDis section cover installin di clutch system, includin flywheel inspection an machin in or replacement, alignin di clutch disc, torquin di pressure plate inna sequence, an checkin runout fi prevent chatter an premature wear.
Flywheel inspection and resurfacingChoosing bolts and thread treatmentClutch disc alignment tool usePressure plate torque patternRunout measurement and limitsLesson 7Vehicle reception an documentation: photos, VIN, module codin record, pre-conversion test drive checklistHere yuh guh learn how fi receive di vehicle, document its condition, capture photos, record VIN an module data, an perform a structured pre-conversion road test fi establish baselines fi drivability, noise, an fault codes.
Initial walkaround and photo setRecording VIN, mileage, and optionsScanning and saving module coding dataPre‑conversion road test checklistCustomer concerns and sign‑off formsLesson 8Removal sequence: drainin fluids, disconnectin battery, removin automatic transmission, torque converter/flexplate removal, exhaust an crossmember removalDis section explain di safe, logical order fi drainin fluids, disconnectin di battery, removin di automatic transmission an torque converter, handlin di flexplate, an takin down exhaust an crossmember components widout damage.
Battery disconnect and safety prepDraining ATF and related fluidsSeparating torque converter from flexplateSupporting and lowering the transmissionExhaust and crossmember removal stepsLesson 9Pedal box fit an clutch actuation setup: installin master cylinder or cable, routin hydraulic lines or cable, reservoir placement an securinYuh guh learn how fi fit di pedal box an set up clutch actuation, includin master cylinder or cable installation, pedal ratio considerations, routin hydraulic lines or cable, placin di reservoir, an securin all components against chafe an flex.
Pedal box removal and trial fittingMaster cylinder or cable bracketryHydraulic line or cable routing pathsReservoir placement and mountingPedal travel, stop, and switch adjustmentLesson 10Firewall/tunnel an mountin modifications: measurin required clearances, cuttin/patchin, addin reinforcements an heat shieldin if necessaryHere yuh guh learn how fi evaluate an modify di firewall an tunnel fi manual gearbox clearance, includin measurin, cuttin, patchin, reinforcin, an addin heat shieldin while preservin structural integrity an interior sealin.
Measuring gearbox and shifter envelopeMarking and cutting the tunnel safelyFabricating and welding patch panelsAdding structural reinforcementsSeam sealing, paint, and insulation
