Lesson 1Labeling an allergen control records: label samples, label approval forms, allergen matrix, segregation proceduresDis section detail how auditors examine labeling an allergen control records, including label approvals, allergen matrices, change control, an segregation checks, to verify accurate labeling an prevention of allergen cross-contact.
Reviewing label approval workflowsChecking artwork an text versionsAssessing allergen matrix accuracyReviewing change control recordsEvaluating allergen segregation checksChecking rework an label reconciliationLesson 2Process control records: wash water monitoring (chlorine/other sanitizer), cutting line checks, metal detector/x-ray logs, packaging sealsDis section cover process control records such as sanitizer levels, line checks, foreign body control, an packaging integrity. Auditors verify dat monitoring is timely, documented, an trigger effective corrective actions when limits fail.
Reviewing wash water test recordsChecking cutting an trimming line checksAssessing metal detector an x-ray logsReviewing packaging seal integrity testsEvaluating trend charts an control limitsChecking responses to out-of-spec resultsLesson 3Maintenance an calibration records: calibration of metal detectors/x-ray, thermometers, scales, an preventive maintenance logsDis section explain review of maintenance an calibration records. Auditors verify preventive maintenance, breakdown repairs, an calibration of critical devices such as metal detectors, x-ray units, thermometers, an scales.
Reviewing preventive maintenance schedulesChecking completed maintenance work ordersAssessing calibration certificates an datesVerifying critical control device checksReviewing out-of-tolerance investigationsLinking equipment issues to product impactLesson 4Sanitation validation an microbiological testing: environmental monitoring (Listeria spp./L. monocytogenes), finished product testing, trend analysisDis section address sanitation validation an microbiological testing records. Auditors examine environmental monitoring, product testing, methods, an trend analysis to confirm controls fi pathogens an hygiene are effective an evidence-based.
Reviewing validation study reportsAssessing environmental monitoring plansEvaluating Listeria sampling an resultsReviewing finished product test recordsChecking lab methods an accreditationAssessing microbiological trend analysisLesson 5Complaint an recall records: complaint log, root-cause investigations, corrective actions, mock recall outcomesDis section focus on complaint an recall documentation. Auditors review complaint logs, investigations, corrective actions, an mock recall tests to evaluate responsiveness, root-cause analysis quality, an recall readiness an effectiveness.
Assessing complaint intake an loggingEvaluating root-cause investigationsReviewing corrective an preventive actionsChecking communication wid customersAssessing recall an withdrawal proceduresReviewing mock recall test resultsLesson 6Supplier approval files: supplier specifications, audits, COAs, incoming inspection records — alignment wid risk an traceabilityDis section explain how auditors assess supplier approval files, including risk-based approval, specifications, audits, COAs, an incoming inspection records, ensuring alignment wid product risk, traceability, an ongoing supplier performance.
Reviewing supplier risk assessmentsChecking approved supplier listsAssessing supplier specifications an COAsReviewing supplier audit an visit reportsEvaluating incoming inspection recordsVerifying traceability to supplier lotsLesson 7Prerequisite program records: GMPs, cleaning & sanitation schedules an verification, pest control logs — frequency, responsible persons, an verificationDis section cover evaluation of prerequisite program records, including GMPs, cleaning an sanitation, an pest control. Auditors verify schedules, responsibilities, frequencies, an verification evidence to ensure effective foundational controls.
Reviewing GMP inspection checklistsEvaluating cleaning an sanitation schedulesChecking sanitation verification resultsReviewing pest control service reportsAssessing pest sighting an trend logsVerifying responsibilities an sign-offsLesson 8Receiving an release records: inbound checks, temperature logs, lab test results fi raw produce an ingredientsDis section cover review of receiving an release records. Auditors check inbound inspections, temperature logs, lab results, an release decisions to ensure only compliant raw materials an products enter an leave di food safety system.
Checking inbound receiving checklistsReviewing temperature monitoring logsAssessing raw material test resultsEvaluating release authorization recordsVerifying hold an release controlsChecking rejection an nonconformance logsLesson 9Training an personnel hygiene records: training matrices, competency assessments, health screening an GMP acknowledgementsDis section explain how auditors review training an personnel hygiene records, including training matrices, attendance, competency checks, health screening, an GMP acknowledgements, to confirm staff are qualified an aware of food safety duties.
Reviewing training matrices an plansChecking training attendance recordsAssessing competency evaluationsReviewing hygiene an GMP trainingChecking medical an health declarationsVerifying refresher training frequencyLesson 10HACCP/food safety management system documentation: hazard analysis, CCP identification, limits, monitoring an corrective actions — completeness an currencyDis section detail how auditors review HACCP an food safety plans, checking hazard analysis, CCP selection, critical limits, monitoring, corrective actions, an verification records to confirm di system is current, complete, an implemented.
Checking hazard analysis completenessVerifying CCP identification an rationaleAssessing critical limits an validationReviewing monitoring forms an recordsEvaluating corrective an preventive actionsConfirming plan review an revalidation
