Lesson 1Machine guarding and lockout/tagout basics for saws and drill pressesThis lesson covers guard types, check steps, and safe use of saws and drills. It explains lockout/tagout parts, applying devices, checking no energy, and restart tests to stop touching, catching, and kickback harms.
Guard types for saws and drill pressesPre-use guard and interlock inspectionsSafe feeding, positioning, and body stanceLockout/tagout steps for maintenanceVerifying zero energy before servicingLesson 2Housekeeping procedures: spill control, aisle markings, exit access, waste disposalThis lesson explains how good cleaning stops slips, trips, fires, and blocked ways out. It details spill handling, path marking rules, waste sorting, and regular clean times to keep areas neat, reachable, and rule-following.
Spill prevention and immediate cleanup stepsAisle markings and floor signage standardsMaintaining clear exits and access routesWaste segregation and labeled containersHousekeeping checklists and inspectionsLesson 3Cutting and drilling safe procedures: tooling checks, work holding, guards, two-hand rulesThis lesson focuses on safe cutting and drilling, with tool picks, checks, and upkeep. It explains right holding, guard use, two-hand rules, and body spots to stop kickback, catching, and flying bits injuries.
Tool selection and condition checksWorkpiece clamping and support methodsUsing guards and chip shields correctlyTwo-hand rules and safe hand placementManaging chips, swarf, and flying debrisLesson 4Chemical storage and handling procedures: labeling, SDS use, secondary containment, spill kitsThis lesson explains safe chemical keeping and handling, with labeling, SDS use, and sorting. It describes extra containment, moving steps, and spill kit use so workers control leaks, avoid mixes, and guard health and land.
Labeling and hazard communication basicsUsing SDS for handling and first aidSegregating incompatible chemicals safelySecondary containment and drum storageSpill kit contents and deployment stepsLesson 5Welding safety procedures: ventilation, pre-checks, fire watch, hot work permitsThis lesson outlines welding safety from before-job checks to after monitoring. It covers air flow, fire stops, hot work papers, PPE picks, and fire watch tasks to control burns, smoke, eye harms, and fire starts.
Pre-weld area and equipment inspectionsVentilation and fume extraction setupHot work permits and authorizationFire watch duties and fire preventionWelding PPE and eye protection useLesson 6Hierarchy of controls: elimination, substitution, engineering, administrative, PPE with workshop examplesThis lesson introduces control levels and applying to workshop dangers. It uses real examples to compare removing, swapping, building, rule-based controls, and PPE, stressing stronger ways over just personal gear.
Eliminating tasks and hazardous stepsSubstituting safer materials or equipmentEngineering controls for noise and dustAdministrative controls and safe proceduresSelecting and using appropriate PPELesson 7Compressed gas cylinder handling and storage: segregation, securing, transport, leak detectionThis lesson details safe handling, keeping, and moving of gas cylinders. It covers sorting by type, tying down, valve guards, leak checks, and emergency steps to stop falls, hits, and wild gas releases.
Cylinder identification and label checksSegregating incompatible gas typesSecuring cylinders and valve protectionSafe cylinder transport and handlingLeak detection methods and responsesLesson 8Forklift and loading zone procedures: traffic control, pedestrian exclusion zones, pallet stacking rulesThis lesson describes safe forklift and loading area steps to guard drivers and walkers. It covers traffic plans, speed limits, no-go zones, pallet piling, and talk ways to stop crashes, tips, and falling loads.
Traffic routes, signage, and speed limitsPedestrian exclusion and walkwaysSafe pallet stacking and load stabilitySpotter signals and communication rulesDock edges, ramps, and trailer safetyLesson 9Inspection and verification steps to ensure PPE is worn correctly during proceduresThis lesson covers checking PPE before use, confirming good fit, and making sure workers wear it in tasks. It explains boss checks, peer confirms, noting, and fixing coaching for steady, reliable use.
Pre-use inspection of PPE componentsFit checks for respirators and eye PPEObserving and correcting PPE misuseRecording PPE checks and deficienciesTraining refreshers and reinforcement
