Lesson 1Lead time, MOQs and flexibility: defining acceptable lead-time, ramp-up profile, minimum order quantities and batch strategiesThis section clarifies expectations for lead time, minimum order quantities, and flexibility, explaining how to define acceptable lead times, ramp-up profiles, batch sizes, and contingency options to balance responsiveness, cost, and inventory risk in our operations.
Mapping end-to-end blade supply lead timeDefining acceptable lead-time by product typeSetting MOQs and economic order quantitiesRamp-up and ramp-down volume strategiesFlexibility clauses and surge capacity plansContingency plans for supply disruptionsLesson 2Performance and safety standards: food contact regulations, electrical appliance safety, domestic appliance standards (e.g., NSF, FDA considerations)This section covers performance and safety standards for blades used in food-contact and domestic appliances, explaining regulatory frameworks, certification paths, and how to embed these requirements into specifications and supplier qualification criteria for safe use.
Food-contact regulatory frameworks overviewNSF, FDA and similar standard requirementsElectrical and domestic appliance safety basicsDefining performance tests for blade safetyDocumentation, declarations and certificationsIntegrating standards into supplier auditsLesson 3Functional requirements: blade geometry, hardness, edge retention, corrosion resistanceThis section details functional requirements for stainless-steel blades, including geometry, hardness, edge retention, corrosion resistance, and how these translate into measurable specifications, test methods, and supplier design validation expectations to ensure durability.
Defining blade geometry and cutting profileSpecifying hardness ranges and gradientsEdge retention tests and performance metricsCorrosion resistance tests and salt-spray useWear, fatigue and lifecycle performance needsTranslating functions into testable specsLesson 4Cost targets and total cost of ownership: unit price vs landed cost, incoterms impact, tariffs and dutiesThis section explains how to set realistic cost targets and evaluate total cost of ownership, comparing unit price to landed cost, analyzing Incoterms, tariffs, duties, logistics, quality costs, and long-term commercial implications of sourcing decisions in our context.
Building cost breakdowns for blade componentsComparing unit price versus landed costImpact of Incoterms on logistics and riskEstimating tariffs, duties and customs feesQuantifying quality, scrap and rework costsUsing TCO in supplier selection decisionsLesson 5Quality acceptance criteria and inspection plan: incoming inspection, AQL, sample testing, metallurgical checks, hardness testing methodsThis section defines quality acceptance criteria and inspection plans for blades, including sampling strategies, AQL levels, incoming inspection workflows, metallurgical checks, hardness testing, and documentation needed to control supplier quality performance effectively.
Defining critical, major and minor defectsSetting sampling plans and AQL levelsIncoming inspection workflows and recordsMetallurgical structure and grain checksHardness testing methods and frequencyControl plans and reaction to nonconformityLesson 6Material specifications: stainless-steel grades (e.g., 304, 420, 440, 316), heat treatment, coatings and passivationThis section defines material specifications for stainless-steel blades, comparing common grades, heat treatment options, coatings, and passivation, and explaining how these choices affect hardness, corrosion resistance, manufacturability, and lifecycle cost for our products.
Comparing common stainless-steel blade gradesSpecifying chemical composition tolerancesHeat treatment cycles and hardness targetsCoatings for wear and friction reductionPassivation processes and corrosion controlMaterial certificates and traceability needsLesson 7Dimensional and tolerance requirements: drawing interpretation, GD&T basics relevant to bladesThis section explains how to define dimensional and tolerance requirements for blades, focusing on drawing interpretation, key dimensions, GD&T symbols relevant to cutting performance, and how to communicate and verify them with suppliers and inspectors clearly.
Identifying critical blade dimensionsBasics of linear and angular tolerancesGD&T symbols most relevant to bladesRunout, flatness and parallelism controlsDrawing notes and revision control rulesMeasurement methods and gauge selectionLesson 8Volume, packaging and logistics requirements: monthly volumes, buffer stock, packing, palletization and labeling needsThis section defines how to translate demand plans into clear volume, packaging, and logistics requirements, covering monthly forecasts, safety stock, packing formats, palletization rules, labeling, and documentation to ensure smooth, damage-free deliveries to our sites.
Forecasting monthly and seasonal blade demandDefining buffer stock and safety stock levelsPackaging design to prevent blade damagePalletization patterns and load stability rulesLabeling, barcodes and traceability dataLogistics documentation and delivery conditions
