Metal Melting Processes Course
Gain mastery in metal melting using induction furnaces—plan melts, design charges, manage temperature, slag, and inclusions, prevent casting defects, and implement foundry safety protocols to produce consistent, high-quality steel and cast iron castings.

4 to 360 hours flexible workload
valid certificate in your country
What will I learn?
This Metal Melting Processes Course equips you with practical expertise to operate a 750 kg coreless induction furnace confidently. You will learn charge design, heat calculations, alloying, deoxidation, desulphurisation, and inoculation for steel and grey iron. Master slag control, temperature management, green sand mould inspections, defect prevention, and safe furnace operations, including emergency procedures, shift coordination, and documentation.
Elevify advantages
Develop skills
- Induction furnace control: operate safe, efficient melts for steel and grey iron.
- Charge and slag management: design charges, treat slag, and achieve target chemistry swiftly.
- Casting defect minimisation: identify, analyse, and prevent porosity, slag, and erosion.
- Green sand optimisation: test sand, adjust moulds, and check gating prior to pouring.
- Foundry safety and teamwork: utilise PPE, crane signals, and ensure clear shift handovers.
Suggested summary
Before starting, you can change the chapters and the workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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