Lesson 1Fastening options and guidelines: silicon bronze, copper, stainless steel fasteners, roves, clinching, and modern screw systemsReview fixing types like silicon bronze, copper, stainless for boats. Cover roves, clinches, screws, rust risks, sizes, fitting, and checks.
Silicon bronze screws and bolts selectionCopper nails, roves, and clinch fasteningStainless steel use and corrosion concernsSizing, pilot holes, and driving methodsFastener inspection and replacement plansLesson 2Adhesives, epoxies, and consolidants: penetrating epoxies, laminating epoxy systems, moisture‑tolerant adhesives and limitationsStudy boat glues, epoxies, hardeners for fixes. Include deep epoxies, laminates, wet-tolerant types, prep, clamping, limits with old planks.
Adhesive types used in wooden boat repairPenetrating epoxies for degraded timberLaminating epoxies and thickened mixesMoisture‑tolerant adhesives and primersLimitations with traditional hull designsLesson 3Timber preservation: preservatives, fungicides, and methods for treating new and existing timberUnderstand rot prevention with preservatives, anti-fungals for new and used wood. Brush, dip, inject safely, follow eco rules, check regularly.
Identifying fungal and insect timber decayOil‑borne and water‑borne wood preservativesFungicides and biocides for marine timberApplication methods: brush, dip, and injectionSafety, PPE, and environmental complianceLesson 4Selection of timbers: properties and uses of oak, Douglas fir, teak, mahogany, western red cedar, and laminated alternativesCompare boat woods like oak, Douglas fir, teak, mahogany, cedar, laminates. Strength, rot fight, ease, best spots for frames, planks, spars.
Mechanical and durability properties of oakDouglas fir for spars, decks, and structureTeak and mahogany for trim and plankingWestern red cedar for light plankingLaminated timber and engineered optionsLesson 5Hand and power tools for a small yard: saws, planes, chisels, grinders, grinders with wood discs, routersEssential hand and power tools for small yards: pick, set up, use safely. Cut, shape, smooth planks and frames right, plus sharpen and store.
Hand saws, planes, and chisels for joineryPortable circular, jig, and track saw useGrinders and wood shaping discs on hullsRouters for rebates, scarfs, and joineryTool maintenance, sharpening, and storageLesson 6Surface coatings and antifouling: primers, varnishes, microporous paints, and UV considerations for deck surfacesPrimers, varnishes, breathable paints for hulls, decks, anti-foul. UV care, layers, stick, prep, upkeep for bright and work finishes.
Primer types and surface preparation stepsVarnish systems and brightwork schedulesMicroporous and traditional paint systemsAntifouling types and application methodsUV exposure, chalking, and recoating plansLesson 7Specialized marine tools: caulking irons, seam rakes, plank clamps, extraction tools, drift pinsBoat-specific tools: caulking irons, seam rakes, clamps, removers, drift pins. Handle, maintain, store safely in yard.
Types and uses of caulking ironsSeam rakes and reefing tools in practicePlank clamps and temporary fasteningsFastener pullers and extraction toolsDrift pins, drivers, and care routinesLesson 8Sealants and caulking materials: traditional cotton/caulking and modern polysulfide, butyl, and polyurethane alternativesOld cotton oakum caulking vs new polysulfide, butyl, poly sealants. Joints, coat match, apply, cure, fix leaks.
Cotton and oakum for plank seam caulkingPolysulfide, butyl, and polyurethane sealantsJoint design, backing, and bond linesApplication tools, techniques, and cure timesLeak diagnosis and caulking repairsLesson 9Materials for temporary supports and shoring: cribbing, jack posts, and blocking best practicesSupports, cribs, jacks, blocks for temp holds. Loads, ground, steady checks, safe access when lifting, shoring, levelling boats.
Selecting cribbing and blocking materialsLaying out keel blocks and bilge standsUsing jack posts and screw pads safelyMonitoring movement and re‑shoring stepsAccess, ladders, and work‑area safety
