Metal Melting Processes Course
This course equips you with essential skills to confidently operate induction furnaces for melting steel and grey iron. You'll learn to design charges, perform heat calculations, manage alloying and treatments, control slag and temperatures, optimise green sand moulds, prevent casting defects, and uphold foundry safety standards for producing high-quality castings consistently.

4 to 360 hours flexible workload
valid certificate in your country
What will I learn?
Gain hands-on expertise in operating a 750 kg coreless induction furnace for steel and grey iron. Master charge design, heat calculations, alloying, deoxidation, desulphurisation, and inoculation. Control slag, manage temperatures, inspect green sand moulds, prevent defects, and ensure safe operations with emergency protocols, shift handovers, and documentation.
Elevify advantages
Develop skills
- Induction furnace operations: safely and efficiently melt steel and grey iron.
- Charge design and slag management: prepare charges, handle slag, and achieve target chemistry quickly.
- Casting defect prevention: identify, analyse, and eliminate porosity, slag inclusions, and erosion.
- Green sand mould optimisation: test sand properties, adjust moulds, and check gating systems prior to pouring.
- Foundry safety and collaboration: utilise PPE, crane signals, and conduct effective shift handovers.
Suggested summary
Before starting, you can change the chapters and the workload. Choose which chapter to start with. Add or remove chapters. Increase or decrease the course workload.What our students say
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