Bike technician course

Lesson 1 • Essential Hand Tools and Their Uses

Identifies and demonstrates correct use of hex keys, torque wrenches, and screwdrivers. Proper tool selection prevents component damage.

Lesson 2 • Reading Technical Documentation

Teaches use of manufacturer manuals, torque specification charts, and parts diagrams. Accurate documentation reading reduces errors and warranty issues.

Lesson 3 • Workshop Setup and Safety Protocols

Establishes safe working habits, tool organisation, and repair stand use. Proper setup prevents injury and improves diagnostic efficiency.

Lesson 4 • Specialty Bicycle Tools

Introduces bottom bracket tools, cassette lockring removers, and cone wrenches. Specialty tools enable repairs impossible with general hand tools.

Lesson 1 • Tyre Types and Selection

Compares clincher, tubeless, and tubular tyres across disciplines. Correct tyre selection affects rolling resistance, grip, and puncture resistance.

Lesson 2 • Spoke Tension and Wheel Truing

Teaches lateral, radial, and dish correction using a truing stand. Balanced spoke tension extends rim life and maintains handling precision.

Lesson 3 • Wheel Building Fundamentals

Introduces lacing patterns, spoke length calculation, and stress relieving. Hand-built wheels allow custom tension profiles for rider weight and terrain.

Lesson 4 • Tube Repair and Replacement

Covers puncture diagnosis, patch application, and tube installation. Systematic leak detection prevents repeat failures after reassembly.

Lesson 1 • Rear Derailleur Adjustment

Covers limit screw, B-tension, and cable tension adjustment for precise indexing. Systematic adjustment sequence eliminates ghost shifting and chain rub.

Lesson 2 • Chain Inspection and Replacement

Covers chain wear measurement, master link use, and directional installation. Timely chain replacement prevents premature cassette and chainring wear.

Lesson 3 • Crankset and Bottom Bracket Service

Covers threaded, press-fit, and T47 bottom bracket removal and installation. Correct bearing preload eliminates creaking and extends drivetrain life.

Lesson 4 • Cassette and Freewheel Service

Teaches cassette removal, cleaning, and reinstallation with correct torque. Worn cassettes cause chain skip and must be matched to chain wear level.

Lesson 5 • Front Derailleur Adjustment

Addresses height, rotation, limit screws, and trim function for clean shifts. Front derailleur setup prevents chain drop and reduces friction losses.

Lesson 1 • Hydraulic Disc Brake Bleeding

Teaches mineral oil and DOT fluid bleeding procedures for common brake systems. Air-free fluid lines restore firm lever feel and consistent modulation.

Lesson 2 • Rim Brake Adjustment and Pad Replacement

Covers caliper centering, pad toe-in, and cable tension for dual-pivot and cantilever brakes. Correct pad alignment prevents rim wear and brake squeal.

Lesson 3 • Disc Brake Pad and Rotor Replacement

Covers sintered vs. organic pad selection, rotor thickness limits, and bedding-in. Correct pad and rotor pairing maximises braking power and longevity.

Lesson 4 • Brake Hose Cutting and Fitting

Demonstrates hose cutting, olive and barb insertion, and banjo bolt assembly. Proper hose termination prevents fluid leaks and lever sponge.

Lesson 1 • Handlebar Types and Installation

Compares flat, drop, riser, and aero bars and covers clamp torque sequences. Handlebar choice affects rider position, control, and fatigue.

Lesson 2 • Stem Selection and Fitting

Covers stem length, rise, and stack height adjustment on threaded and threadless forks. Stem geometry directly influences steering response and reach.

Lesson 3 • Pedal Installation and Cleat Setup

Covers left-hand thread convention, pedal torque, and cleat float adjustment. Proper cleat alignment prevents knee injury during repetitive pedaling.

Lesson 4 • Dropper Seatpost Service

Addresses cable and hydraulic dropper post bleeding, travel adjustment, and lever setup. Dropper posts require periodic service to maintain smooth actuation.

Lesson 1 • Headset Standards and Identification

Compares threaded, threadless, integrated, and semi-integrated headset types. Correct identification prevents tool damage and ensures compatible replacement parts.

Lesson 2 • Pivot Bearing Service on Full-Suspension Frames

Teaches pivot bolt removal, bearing extraction, and replacement on linkage pivots. Worn pivot bearings cause frame flex, noise, and imprecise suspension tracking.

Lesson 3 • Bottom Bracket Bearing Replacement

Addresses bearing removal, shell facing, and press-fit installation for multiple standards. Faced shell surfaces prevent creaking and ensure square bearing seating.

Lesson 1 • Fork Air Spring Setup and Sag

Covers air pressure setting, sag measurement, and volume spacer adjustment. Correct sag percentage optimizes traction and bottom-out resistance.

Lesson 2 • Suspension Fundamentals and Terminology

Defines travel, sag, rebound, compression, and lockout across fork and shock types. Shared terminology enables accurate diagnosis and customer communication.

Lesson 3 • Fork Lower Leg Service

Teaches lower leg removal, foam ring replacement, and oil bath refresh. Regular lower leg service maintains stiction-free fork action.

Lesson 4 • Full Fork and Shock Overhaul

Covers damper cartridge removal, seal replacement, and nitrogen charging for full service. Full overhaul restores factory damping performance and extends component life.

Lesson 1 • Systematic Fault Diagnosis

Introduces symptom-to-cause mapping, noise isolation, and test-ride protocols. Structured diagnosis reduces repeat repairs and improves customer satisfaction.

Lesson 2 • Tool Maintenance and Calibration

Addresses torque wrench calibration, tool cleaning, and replacement schedules. Maintained tools ensure accurate torque application and prevent component damage.

Lesson 3 • New Bike Assembly from Box

Guides students through unboxing, component installation, and full PDI on a new bike. Box builds require systematic sequencing to avoid rework and damage.

Lesson 4 • Pre-Delivery Inspection Procedure

Covers 30-point PDI checklist covering torque, shifting, braking, and safety. PDI ensures every bike leaving the shop meets professional safety standards.