Auto Glass Installer Course

Lesson 1 • Tools and Equipment Identification

Surveys hand tools, power tools, and specialty equipment used in flat glass work. Learners match each tool to its specific application before touching a vehicle.

Lesson 2 • Industry Overview and Career Paths

Covers the scope of the flat glass trade, job roles, and employer types. Grounds learners in realistic career expectations before technical training begins.

Lesson 3 • Regulatory and Quality Standards

Outlines safety glazing regulations, drive-away time requirements, and quality benchmarks. Learners understand compliance obligations that govern every installation.

Lesson 4 • Workplace Safety and PPE

Introduces mandatory personal protective equipment and shop safety protocols. Connects safe habits to injury prevention throughout all hands-on chapters.

Lesson 1 • Embedded Technology in Glass Openings

Identifies sensors, cameras, antennas, and heating elements integrated into modern glass. Learners learn to locate and protect these components before cutting begins.

Lesson 2 • Vehicle-Specific Reference Resources

Introduces service manuals, glass databases, and OEM technical bulletins. Learners practise locating vehicle-specific procedures before performing any removal.

Lesson 3 • Trim, Moulding, and Clip Systems

Covers interior and exterior trim components that must be removed before glass work. Proper trim handling prevents breakage and reduces comebacks.

Lesson 1 • Drive-Away Time Calculations

Teaches how to calculate minimum safe drive-away time based on product and conditions. Learners practise real-world scenarios to ensure customer safety compliance.

Lesson 2 • Adhesive Product Lines and Selection

Compares standard, fast-cure, and extended-open-time urethane products. Learners match product type to job conditions such as temperature and drive-away requirements.

Lesson 3 • Primers and Surface Preparation Chemicals

Covers glass primers, pinch weld primers, and activators used to ensure paint adhesion. Correct primer application is the most critical factor in bond strength.

Lesson 4 • Adhesive Storage and Handling

Details shelf life, temperature storage ranges, and cartridge handling procedures. Improper storage is a leading cause of adhesive failure in the field.

Lesson 1 • Glass Removal and Disposal

Covers safe extraction of cut glass using suction cups and team lift procedures. Proper disposal of broken or delaminated glass prevents injury and environmental violations.

Lesson 2 • Cold Knife and Long Knife Methods

Teaches manual cutting techniques using cold knives and long knives on urethane beads. Manual methods remain essential when power tools risk sensor or trim damage.

Lesson 3 • Pre-Removal Inspection and Preparation

Establishes the inspection checklist and vehicle protection steps before any cutting begins. Thorough preparation reduces rework and protects vehicle interiors.

Lesson 4 • Power Cut-Out Tool Operation

Covers pneumatic and electric oscillating cut-out tool setup and safe operation. Power tools increase speed but require precise depth control to avoid damage.

Lesson 1 • Pinch Weld Damage Assessment and Repair

Identifies corrosion, gouges, and deformation that compromise the bonding surface. Learners apply repair procedures before priming to restore flange integrity.

Lesson 2 • Primer Application Procedures

Details step-by-step primer application to pinch welds and glass frit bands. Correct application thickness and dry time directly determine bond strength.

Lesson 3 • Surface Cleaning and Contamination Control

Covers solvent wiping, lint-free cloth technique, and contamination sources that degrade paint adhesion. Clean surfaces are the single most controllable factor in bond quality.

Lesson 1 • Urethane Bead Application

Covers spray gun setup, nozzle selection, and bead profile requirements for windshield installation. A consistent, correctly sized bead is the foundation of a leak-free, structural bond.

Lesson 2 • Setting Blocks and Alignment Aids

Explains the use of setting blocks, spacers, and alignment marks to position glass correctly. Proper positioning prevents stress fractures and ensures sensor alignment.

Lesson 3 • Post-Installation Inspection and Cleanup

Details the final inspection checklist, excess urethane removal, and trim reinstallation. A thorough post-install check prevents leaks, rattles, and customer complaints.

Lesson 4 • Sensor and Camera Bracket Installation

Covers reinstallation of rain sensors, camera brackets, and mirror buttons to OEM specifications. Incorrect bracket placement causes ADAS calibration failure.

Lesson 1 • Tempered Door Glass Replacement

Covers removal and installation of tempered side glass using mechanical attachment methods. Tempered glass shatters completely, requiring different handling than laminated glass.

Lesson 2 • Rear Window Replacement

Covers full rear window removal and installation including defroster grid reconnection. Rear windows combine adhesive bonding with electrical components requiring careful handling.

Lesson 3 • Specialty Glass and Sunroofs

Introduces panoramic glass, sunroof glass, and vent glass replacement considerations. These applications require manufacturer-specific procedures and additional sealing steps.

Lesson 4 • Fixed Quarter Glass Replacement

Teaches adhesive removal and installation of fixed quarter windows using urethane systems. Quarter glass often has tight tolerances requiring precise bead placement.

Lesson 1 • Dynamic Calibration Procedures

Explains road-speed, lane-marking, and distance requirements for dynamic calibration drives. Learners learn to select appropriate routes and verify successful calibration completion.

Lesson 2 • Calibration Equipment and Liability

Reviews scan tools, target systems, and the liability implications of uncalibrated ADAS. Learners understand when to perform in-house calibration vs. referring to a dealer.

Lesson 3 • ADAS Technology Overview

Surveys camera, radar, and lidar systems mounted in or near the windshield. Understanding system types helps installers identify calibration requirements before starting a job.

Lesson 4 • Static Calibration Procedures

Covers target placement, scan tool connection, and procedure steps for static ADAS calibration. Precise target positioning is the most critical variable in static calibration accuracy.